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Our Tooling Performance Reports (TPR's) show our customers' significant savings from using Kennametal milling solutions.
Ceramic Cutters
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | KIPR125RP43540 RPG43D KY2100 pocket milling high-temp alloys | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Time Per Piece: Annual Costs: | Kennametal 2000 .003" .125" 35 seconds $2,397 | Competitor 75 .002" .125" 22 minutes $20,914 |
| Annual Savings: $18,516 | ||
HPHV / F4AS
| Material: Diameter: Speed: Chip Load: | 6AL - 4V .75" (19.05 mm) 120 sfm(36 m/min) .009"/tooth (.22mm/tooth) | |
| Result: Old tool life: 1 part per end mil; New tool life: 8 parts per end mill; Old tool cost-per-part: $170; New tool cost-per-part: $18.38! | ||
HPRSS Carbide Rougher
| Material: Operation: Speed: Chip Load: Axial Depth of Cut: | 316 Stainless Steel Slotting 270 sfm(82 m/min) .0016 per tooth (.04 mm/tooth) .4" (10mm) | |
| Result: Increased tool life 300% versus previously used models! | ||
KSOM
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | KFSR5000F6445M6 OFKT64AFEN6GB KC725M face milling stainless steel | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Parts/index: Time Per Piece: Annual Costs: | Kennametal 460 .01" .1" 90 23.16 min. $54,120.05 | Competitor 300 .008" .1" 30 44.40 min. $101,661.30 |
| Annual Savings: $47,541 | ||
KSOM Mini
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | 125B12RS45OF06A OFPT06L5AFENGB KC725M face milling high-temp alloys | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Time Per Piece: Annual Costs: | Kennametal 206 .006" .106" 18 minutes $5,932.32 | Competitor 155 .004" .106" 37.5 minutes $20,166.95 |
| Annual Savings: $14,234 | ||
KSSM 10mm
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | KSSM SPET10T3PPER GB2 KC915M face milling cast iron | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Time Per Piece: Annual Costs: | Kennametal 1037 .013" .012" 1.582 minutes $171,059.40 | Competitor 1559 .009" .012" 1.578 minutes $223,757.70 |
| Annual Savings: $52,698 | ||
KSSM 12mm
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | KSSISR300SD430M4 SDCW433PDSR8GN K73500 face milling cast iron w/nodular graphite | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Time Per Piece: Annual Costs: | Kennametal 1799 .008" .156" 1.19 minutes $21,705 | Competitor 668 .007" .156" 3.743 minutes $33,718 |
| Annual Savings: $12,013 | ||
Mill 1-14
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | M1D100E1402W100L175 EC1408EGD KC725M contour milling stainless steel | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Parts/index: Time Per Piece: Annual Costs: | Kennametal 525 .005" .125" 90 6 seconds $2,993.78 | Competitor 525 .005" .125" 30 6 seconds $6,256 |
| Triple the Number of Parts Per Index! | ||
NGE-A
| Kennametal Cutter: Kennametal Insert: Grade: Operation: | 20A03R031M10SAD10 ADKT1035PDERLC KC725M end milling low-alloy steel | |
Cutting Speed (sfm): Feed per Tooth: Axial Cutting Depth: Time Per Piece: Annual Costs: | Kennametal 618 .003" .118" 1.18 seconds $105,569 | Competitor 557 .002" .118" 2.94 seconds $143,754 |
| Annual Savings: $38,184 | ||
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HOW TO BUY
Contact Kennametal US Representative 800.446.7738
