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| Material Number | 2879421 |
| ISO Catalog ID | KDMT10002ERGN |
| ANSI Catalog ID | KDMT10002ERGN |
| Grade | KC515M |
| [LI] Insert Length | 23.5 mm |
| [LI] Insert Length | 0.925 in |
| [S] Insert Thickness | 4 mm |
| [S] Insert Thickness | 0.157 in |
| [W] Cutting Width | 25.4 mm |
| [W] Cutting Width | 1 in |
| [RR] Corner Radius | 0.8 mm |
| [RR] Corner Radius | 0.031 in |
| Average Chip Thickness [HM] | 0.08 mm |
| Average Chip Thickness [HM] | 0.003 in |
Grades
KC515M
Premium-coated grade K10 substrate with built-in wear resistance and (TiAlN) coating for extended life during finishing applications. Used in finish ball nose and back draft inserts for the die and mold industry. Capable of running at moderate to high cutting speeds.
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After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
| .E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
| .E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
| Light | General | Heavy |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
| .E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
| .E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
| .E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
| .E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
| Light | General | Heavy |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
| Material Group | K115M | KC505M | KC515M | |||||||
| P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
| 2 | – | – | – | – | – | – | 310 | 275 | 240 | |
| 3 | – | – | – | – | – | – | 275 | 240 | 200 | |
| 4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
| 5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
| 6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
| M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
| 2 | – | – | – | – | – | – | 275 | 220 | 165 | |
| 3 | – | – | – | – | – | – | 220 | 185 | 145 | |
| K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
| 2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
| 3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
| N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
| 3 | 295 | 220 | 185 | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
| Material Group | K115M | KC505M | KC515M | |||||||
| P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
| 2 | – | – | – | – | – | – | 310 | 275 | 240 | |
| 3 | – | – | – | – | – | – | 275 | 240 | 200 | |
| 4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
| 5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
| 6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
| M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
| 2 | – | – | – | – | – | – | 275 | 220 | 165 | |
| 3 | – | – | – | – | – | – | 220 | 185 | 145 | |
| K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
| 2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
| 3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
| N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
| 3 | 295 | 220 | 185 | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
| Material Group | KC515M | |||
| P | 1 | 1080 | 960 | 840 |
| 2 | 1020 | 900 | 780 | |
| 3 | 900 | 780 | 660 | |
| 4 | 780 | 660 | 540 | |
| 5 | 660 | 540 | 420 | |
| 6 | 540 | 420 | 360 | |
| M | 1 | 1080 | 900 | 780 |
| 2 | 900 | 720 | 540 | |
| 3 | 720 | 600 | 480 | |
| K | 1 | 1440 | 1080 | 720 |
| 2 | 1080 | 840 | 600 | |
| 3 | 480 | 360 | 240 | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | 550 | 400 | 310 |
| Material Group | KC515M | |||
| P | 1 | 1080 | 960 | 840 |
| 2 | 1020 | 900 | 780 | |
| 3 | 900 | 780 | 660 | |
| 4 | 780 | 660 | 540 | |
| 5 | 660 | 540 | 420 | |
| 6 | 540 | 420 | 360 | |
| M | 1 | 1080 | 900 | 780 |
| 2 | 900 | 720 | 540 | |
| 3 | 720 | 600 | 480 | |
| K | 1 | 1440 | 1080 | 720 |
| 2 | 1080 | 840 | 600 | |
| 3 | 480 | 360 | 240 | |
| N | 1–2 | – | – | – |
| 3 | – | – | – | |
| S | 1 | – | – | – |
| 2 | – | – | – | |
| 3 | – | – | – | |
| 4 | – | – | – | |
| H | 1 | 550 | 400 | 310 |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GC | KC515M | – | – |
| M3 | – | – | .E..GC | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | .E..GC | KC515M | – | – |
| H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GC | KC515M | – | – |
| M3 | – | – | .E..GC | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | .E..GC | KC515M | – | – |
| H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear | | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GN | KC515M | – | – |
| M3 | – | – | .E..GN | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | .E..GN | KC515M | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
| P3–P4 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| P5–P6 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| M1–M2 | – | – | .E..GN | KC515M | – | – |
| M3 | – | – | .E..GN | KC515M | – | – |
| K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | .E..GN | KC515M | – | – |
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