Produkt ähnlich wie:
Dodeka™ High-Feed 15° • Aufsteckfräser • Metrisch
Planfräser für verschiedene Werkstoffe
Material Nummer4042537
ISO Katalog NummerKSHRHF160C12RS15HN09ANSI Katalog NummerKSHRHF160C12RS15HN09
- P Stahl
- M Rostfreier Stahl
- K Gusseisen
- S Hochwarmfeste Legierungen
- H Gehärtete Werkstoffe
Planfräsen
Fräsen – Innere Kühlmittelzuführung
Fräsen – Eckfräsen
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- Überblick
- Anwendungsdaten
- Herunterladen
- Kompatible Teile Maschinenseite
- Kompatible Teile Werkstückseite
- Ersatzteile
- Bewertung
- F&A
Material Nummer | 4042537 |
ISO Katalog Nummer | KSHRHF160C12RS15HN09 |
ANSI Katalog Nummer | KSHRHF160C12RS15HN09 |
[D1] Effektiver Schneidendurchmesser | 160 mm |
[D1] Effektiver Schneidendurchmesser | 6.2992 in |
[D1MAX] Schnittdurchmesser max. | 177.94 mm |
[D1MAX] Schnittdurchmesser max. | 7.005 in |
[D] Adapter/Schaft/Bohrungsdurchmesser | 40 mm |
[D] Adapter/Schaft/Bohrungsdurchmesser | 1.5748 in |
[D4] Schraubenkreis 4 | 66.7 mm |
[D4] Schraubenkreis 3 | 2.626 in |
[D6] Nabendurchmesser | 110 mm |
[D6] Nabendurchmesser | 4.331 in |
[L] Gesamtlänge | 63 mm |
[L] Gesamtlänge | 2.4803 in |
[AP1MAX] 1. maximale Schnitttiefe | 2.21 mm |
[AP1MAX] 1. maximale Schnitttiefe | 0.087 in |
Anzahl der Schneidkörper | 12 |
Gewicht Kilogramm | 5.14 |
Max. Drehzahl | 3900 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Gusseisen
- Hochwarmfeste Legierungen
- Gehärtete Werkstoffe
Uses and application
Planfräsen
Fräsen – Innere Kühlmittelzuführung
Fräsen – Eckfräsen
Features and benefits
- Innere Kühlmittelzufuhr.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Feeds
Empfohlene Startwerte für den Vorschub [mm]
Vorschub pro Zahn (fz) in Relation zum radialen Eingriffswinkel ae in % | ||||||
30% | 40–100% | |||||
Schneidkörper- Geometrie | L | M | H | L | M | H |
.F..LDJ | 0.21 | 0.59 | 1.01 | 0.20 | 0.54 | 0.93 |
.E..LD | 0.30 | 0.84 | 1.27 | 0.27 | 0.77 | 1.16 |
.S..GD | 0.43 | 0.92 | 1.46 | 0.39 | 0.84 | 1.34 |
.S..HD | 0.43 | 1.07 | 1.72 | 0.39 | 0.98 | 1.57 |
L = Leichte Bearbeitung; M = mittlere Bearbeitung; H = Schruppbearbeitung. |
Recommended Starting Feeds [IPT]
Vorschub pro Zahn (fz) in Relation zum radialen Eingriffswinkel ae in % | ||||||
30% | 40–100% | |||||
Schneidkörper- Geometrie | L | M | H | L | M | H |
.F..LDJ | 0.008 | 0.024 | 0.041 | 0.008 | 0.022 | 0.037 |
.E..LD | 0.012 | 0.034 | 0.051 | 0.011 | 0.031 | 0.046 |
.S..GD | 0.017 | 0.036 | 0.058 | 0.015 | 0.033 | 0.053 |
.S..HD | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
L = Light Machining; M = Medium Machining; H = Heavy Machining. |
Speeds
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
Schneidstoffsorte | K313 | KC410M | KC522M | KC725M | KCK15 | KCPK30 | KCKP10 | KCK20B | KCPM40 | KCSM30 | KCSM40 | KTPK20 | KY3500 | |||||||||||||||||||||||||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 310 | 275 | 260 | – | – | – | 545 | 475 | 445 | 370 | 340 | 310 | – | – | – | 355 | 310 | 295 | 440 | 380 | 350 | 420 | 375 | 345 | 430 | 360 | 300 | – | – | – |
2 | – | – | – | – | – | – | 330 | 290 | 240 | 265 | 230 | 190 | – | – | – | 335 | 305 | 275 | 350 | 315 | 280 | – | – | – | 300 | 260 | 215 | 365 | 320 | 260 | 360 | 320 | 255 | 315 | 260 | 240 | – | – | – | |
3 | – | – | – | – | – | – | 305 | 260 | 210 | 240 | 205 | 170 | – | – | – | 305 | 275 | 245 | 330 | 280 | 245 | – | – | – | 275 | 235 | 190 | 340 | 285 | 234 | 335 | 275 | 230 | 290 | 240 | 215 | – | – | – | |
4 | – | – | – | – | – | – | 270 | 220 | 180 | 215 | 180 | 145 | – | – | – | 270 | 220 | 190 | 280 | 245 | 190 | – | – | – | 245 | 205 | 160 | 300 | 245 | 195 | 285 | 240 | 190 | 250 | 215 | 190 | – | – | – | |
5 | – | – | – | – | – | – | 220 | 205 | 180 | 180 | 160 | 145 | – | – | – | 225 | 200 | 180 | 250 | 190 | 150 | – | – | – | 205 | 185 | 160 | 245 | 220 | 190 | 240 | 210 | 180 | 220 | 200 | 180 | – | – | – | |
6 | – | – | – | – | – | – | 200 | 150 | 120 | 155 | 120 | 95 | – | – | – | 190 | 160 | 130 | 190 | 150 | 130 | – | – | – | 180 | 140 | 110 | 215 | 165 | 130 | 210 | 155 | 120 | 190 | 155 | 120 | – | – | – | |
M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 160 | – | – | – | 245 | 220 | 185 | – | – | – | – | – | – | 235 | 205 | 185 | 255 | 210 | 190 | 290 | 230 | 200 | 260 | 210 | 180 | – | – | – |
2 | – | – | – | – | – | – | 220 | 190 | 180 | 185 | 155 | 130 | – | – | – | 220 | 190 | 170 | – | – | – | – | – | – | 210 | 180 | 150 | 230 | 190 | 150 | 260 | 205 | 170 | 235 | 200 | 165 | – | – | – | |
3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 175 | 155 | 140 | – | – | – | – | – | – | 155 | 140 | 110 | 170 | 145 | 115 | 190 | 160 | 125 | 175 | 145 | 120 | – | – | – | |
K | 1 | 190 | 165 | 140 | – | – | – | 275 | 245 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 290 | 490 | 390 | 280 | 430 | 340 | 280 | – | – | – | – | – | – | – | – | – | 275 | 235 | 190 | 965 | 875 | 780 |
2 | – | – | – | – | – | – | 215 | 190 | 180 | – | – | – | 400 | 355 | 330 | 280 | 250 | 230 | 335 | 290 | 225 | 330 | 270 | 220 | – | – | – | – | – | – | – | – | – | 220 | 180 | 155 | 760 | 685 | 635 | |
3 | – | – | – | – | – | – | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 190 | 280 | 230 | 190 | 250 | 210 | 165 | – | – | – | – | – | – | – | – | – | 180 | 155 | 125 | – | – | – | |
N | 1 | 875 | 765 | 660 | 1335 | 1185 | 1090 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 1185 | 1090 | 950 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 1185 | 1090 | 950 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 45 | 40 | 35 | 50 | 45 | 35 | 60 | 45 | 30 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 45 | 40 | 35 | 50 | 45 | 35 | 65 | 45 | 30 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 45 | 35 | 65 | 50 | 35 | 75 | 50 | 35 | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 35 | – | – | – | 60 | 50 | 40 | – | – | – | – | – | – | 65 | 60 | 40 | 70 | 65 | 45 | 90 | 70 | 45 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 120 | 90 | – | – | – | – | – | – | – | – | – |
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Schneidstoffsorte | K313 | KC410M | KC522M | KC725M | KCK15 | KCPK30 | KCKP10 | KCK20B | KCPM40 | KCSM30 | KCSM40 | KTPK20 | KY3500 | |||||||||||||||||||||||||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | – | – | – | – | – | – | 1295 | 1115 | 1065 | 1015 | 900 | 855 | – | – | – | 1790 | 1560 | 1460 | 1215 | 1115 | 1015 | – | – | – | 1165 | 1015 | 970 | 1445 | 1245 | 1150 | 1380 | 1230 | 1130 | 1410 | 1180 | 985 | – | – | – |
2 | – | – | – | – | – | – | 1085 | 950 | 785 | 870 | 755 | 625 | – | – | – | 1100 | 1000 | 900 | 1150 | 1035 | 920 | – | – | – | 985 | 855 | 705 | 1200 | 1050 | 855 | 1180 | 1050 | 835 | 1035 | 855 | 785 | – | – | – | |
3 | – | – | – | – | – | – | 1000 | 855 | 690 | 785 | 675 | 560 | – | – | – | 1000 | 900 | 805 | 1085 | 920 | 805 | – | – | – | 900 | 770 | 625 | 1115 | 935 | 770 | 1100 | 900 | 755 | 950 | 785 | 705 | – | – | – | |
4 | – | – | – | – | – | – | 885 | 720 | 590 | 705 | 590 | 475 | – | – | – | 885 | 720 | 625 | 920 | 805 | 625 | – | – | – | 805 | 675 | 525 | 985 | 805 | 640 | 935 | 785 | 625 | 820 | 705 | 625 | – | – | – | |
5 | – | – | – | – | – | – | 720 | 675 | 590 | 590 | 525 | 475 | – | – | – | 740 | 655 | 590 | 820 | 625 | 490 | – | – | – | 675 | 605 | 525 | 805 | 720 | 625 | 785 | 690 | 590 | 720 | 655 | 590 | – | – | – | |
6 | – | – | – | – | – | – | 655 | 490 | 395 | 510 | 395 | 310 | – | – | – | 625 | 525 | 425 | 625 | 490 | 425 | – | – | – | 590 | 460 | 360 | 705 | 540 | 425 | 690 | 510 | 395 | 625 | 510 | 395 | – | – | – | |
M | 1 | – | – | – | – | – | – | 805 | 705 | 655 | 675 | 590 | 525 | – | – | – | 805 | 720 | 605 | – | – | – | – | – | – | 770 | 675 | 605 | 835 | 690 | 625 | 950 | 755 | 655 | 855 | 690 | 590 | – | – | – |
2 | – | – | – | – | – | – | 720 | 625 | 590 | 605 | 510 | 425 | – | – | – | 720 | 625 | 560 | – | – | – | – | – | – | 690 | 590 | 490 | 755 | 625 | 490 | 855 | 675 | 560 | 770 | 655 | 540 | – | – | – | |
3 | – | – | – | – | – | – | 590 | 525 | 475 | 460 | 395 | 310 | – | – | – | 575 | 510 | 460 | – | – | – | – | – | – | 510 | 460 | 360 | 560 | 475 | 375 | 625 | 525 | 410 | 575 | 475 | 395 | – | – | – | |
K | 1 | 625 | 540 | 460 | – | – | – | 900 | 805 | 720 | – | – | – | 1655 | 1510 | 1345 | 1165 | 1050 | 950 | 1610 | 1280 | 920 | 1410 | 1115 | 920 | – | – | – | – | – | – | – | – | – | 900 | 770 | 625 | 3165 | 2870 | 2560 |
2 | – | – | – | – | – | – | 705 | 625 | 590 | – | – | – | 1310 | 1165 | 1085 | 920 | 820 | 755 | 1100 | 950 | 740 | 1085 | 885 | 720 | – | – | – | – | – | – | – | – | – | 720 | 590 | 510 | 2495 | 2245 | 2085 | |
3 | – | – | – | – | – | – | 590 | 525 | 475 | – | – | – | 1100 | 985 | 900 | 700 | 690 | 625 | 920 | 755 | 625 | 820 | 690 | 540 | – | – | – | – | – | – | – | – | – | 590 | 510 | 410 | – | – | – | |
N | 1 | 2870 | 2510 | 2165 | 4380 | 3890 | 3575 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 3890 | 3575 | 3115 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 3890 | 3575 | 3115 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 150 | 130 | 115 | 165 | 150 | 115 | 195 | 150 | 100 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 150 | 130 | 115 | 165 | 150 | 115 | 215 | 150 | 100 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | 195 | 150 | 115 | 215 | 165 | 115 | 245 | 165 | 115 | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 115 | – | – | – | 195 | 165 | 130 | – | – | – | – | – | – | 215 | 195 | 130 | 230 | 215 | 150 | 295 | 230 | 150 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | 475 | 360 | 280 | – | – | – | – | – | – | – | – | – | 525 | 395 | 310 | – | – | – | – | – | – | 525 | 395 | 295 | – | – | – | – | – | – | – | – | – |
Recommended starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Material groups P, M, K, and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Insert Selection
Werkstoffgruppe | Leichte Bearbeitung | Mittelere | Schruppbearbeitung | |||
P1–P2 | .E..LD | KC522M | .S..GD | KC522M | .S..HD | KC725M |
P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .S..HD | KCPK30 |
P5–P6 | .E..LD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
M1–M2 | .E..LD | KC522M | .S..GD | KCSM40 | .S..HD | KCSM40 |
M3 | .E..LD | KCSM40 | .S..GD | KCSM40 | .S..HD | KCPM40 |
K1–K2 | .E..LD | KCK20B | .S..GD | KCK15 | .S..HD | KCK15 |
K3 | .E..LD | KCK20B | .S..GD | KCK20B | .S..HD | KCPK30 |
N1–N2 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .E..LD | KCSM40 | .S..GD | KCSM40 | .S..HD | KCSM40 |
S4 | .E..LD | KCSM40 | .S..GD | KCSM40 | .S..HD | KCSM40 |
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