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Shoulder milling cutter for multiple materials

Mill 1-10™ • Shell Mill • Metric

Name: Mill 1-10™ • Shell Mill • Metric
SKU: 3745703
Rating: 0 (0 reviews)

Shoulder milling cutter for multiple materials

Metric

Inch

SAP-Materialnummer	3745703
ISO Katalognummer	100B12RS90ED10D
ANSI Katalognummer	100B12RS90ED10D
[D1] Effektiver Schneidendurchmesser	100 mm
[D1] Effektiver Schneidendurchmesser	3.937 in
[D] Adapter/Schaft/Bohrungsdurchmesser	32 mm
[D] Adapter/Schaft/Bohrungsdurchmesser	1.259 in
[D6] Nabendurchmesser	80 mm
[D6] Nabendurchmesser	3.149 in
[L] Gesamtlänge	50 mm
[L] Gesamtlänge	1.968 in
[AP1MAX] 1. maximale Schnitttiefe	9.87 mm
[AP1MAX] 1. maximale Schnitttiefe	.3886 in
Anzahl der Schneidkörper	12
Maximaler Eintauchwinkel	0.5
Gewicht Kilogramm	1.85
Max. Drehzahl	20000

Alle Produktvarianten anzeigen

Uses and application

Planfräsen
Spiralförmiges Interpolieren
Schräg-Eintauchfräsen Ins Volle
Nutenfräsen: Ebene Stirnfläche
Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
Fräsen – Innere Kühlmittelzuführung
Fräsen – Eckfräsen
Auskammern

Werkstoffe

P Stahl

M Rostfreier Stahl

K Gusseisen

N NE-Metalle

S Hochwarmfeste Legierungen

H Gehärtete Werkstoffe

Features and benefits

Internal coolant supply.

For ramping, slotting, plunging, facing, and true 90° walls.

Maschinenseite

Werkstückseite

Auswahlhilfe für Wendeschneidplatten

Material Group	Light Machining		Medium Machining		Heavy Machining
P1–P2	.E..LD	KCPM40	.S..GD	KCPM40	.E..HD	KCPM40
P3–P4	.E..LD	KCPK30	.S..GD	KCPK30	.E..HD	KCPK30
P5–P6	.E..LD	KC725M	.S..GD	KC725M	.E..HD	KC725M
M1–M2	.E..LD	KCSM40	.S..GD	KC725M	.E..HD	KCSM40
M3	.E..LD	KCSM40	.S..GD	KCPM40	.E..HD	KCSM40
K1–K2	.E..LD	KCK15	.S..GD	KCK15	.E..HD	KCK15
K3	.E..LD	KCK20B	.S..GD	KCK20B	.E..HD	KCK20B
N1–N2	.F..LDJ	KC410M	.F..LDJ	KC422M	.E..LDJ	KC422M
N3	.F..LDJ	KC410M	.E..LDJ	KC422M	.E..LDJ	KC422M
S1–S2	.E..LD	KC725M	.S..GD	KC725M	.E..HD	KC725M
S3	.E..LD	KCSM40	.S..GE	KCSM40	.E..HD	KCSM40
S4	.E..LD	KCSM40	.S..GE	KCSM40	.E..HD	KCSM40
H1	.E..LD	KC510M	–	–	–	–

Empfohlene Startwerte für Vorschübe [mm]

Mill 1-10™ • Recommended Starting Feeds [mm]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.F..LDJ	0,12	0,35	0,58	0,08	0,25	0,42	0,06	0,19	0,31	0,06	0,16	0,27	0,05	0,15	0,25
.F..-PCD	0,12	0,35	0,58	0,08	0,25	0,42	0,06	0,19	0,31	0,06	0,16	0,27	0,05	0,15	0,25
.E..LDJ	0,12	0,35	0,58	0,08	0,25	0,42	0,06	0,19	0,32	0,06	0,16	0,28	0,05	0,15	0,25
.E..LD	0,12	0,35	0,57	0,09	0,25	0,41	0,07	0,19	0,31	0,06	0,17	0,27	0,05	0,15	0,25
.S..GE	0,23	0,46	0,70	0,17	0,33	0,51	0,13	0,25	0,38	0,11	0,22	0,33	0,10	0,20	0,30
.S..GD	0,23	0,47	0,71	0,17	0,34	0,51	0,13	0,25	0,38	0,11	0,22	0,33	0,10	0,20	0,30
.E..HD	0,23	0,51	0,82	0,17	0,37	0,59	0,13	0,28	0,44	0,11	0,24	0,38	0,10	0,22	0,35
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Mill 1-10™ • Recommended Starting Feeds [IPT]
Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)
	5%			10%			20%			30%			40–100%
	L	M	H	L	M	H	L	M	H	L	M	H	L	M	H
.F..LDJ	0.005	0.014	0.023	0.003	0.010	0.017	0.003	0.008	0.013	0.002	0.007	0.011	0.002	0.006	0.010
.F..-PCD	0.005	0.014	0.023	0.003	0.010	0.017	0.003	0.008	0.013	0.002	0.007	0.011	0.002	0.006	0.010
.E..LDJ	0.005	0.014	0.023	0.003	0.010	0.017	0.003	0.008	0.013	0.002	0.007	0.011	0.002	0.006	0.010
.E..LD	0.005	0.014	0.023	0.004	0.010	0.016	0.003	0.008	0.012	0.002	0.007	0.011	0.002	0.006	0.010
.S..GE	0.009	0.018	0.028	0.007	0.013	0.020	0.005	0.010	0.015	0.004	0.009	0.013	0.004	0.008	0.012
.S..GD	0.009	0.019	0.028	0.007	0.013	0.020	0.005	0.010	0.015	0.004	0.009	0.013	0.004	0.008	0.012
.E..HD	0.009	0.020	0.032	0.007	0.014	0.023	0.005	0.011	0.017	0.004	0.009	0.015	0.004	0.009	0.014
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate.

Empfohlene Startwerte für Schnittgeschwindigkeit [m/min]

Mill 1-10™ • Recommended Starting Speed [m/min]

D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20%

K313

KC410M

KC422M

KC510M

KC522M

KC725M

KCK15

KCK20B

KCKP10

KCPK30

KCPM40

KCSM30

KCSM40

KD1410

Chip Thickness hex mm

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Cutting Speed (m/min)

Max

Start

Min

Max

Start

Min

Max

Start

Min

Max

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Y, -20%

–

330

285

270

260

230

215

–

300

295

260

455

395

370

295

260

245

370

320

300

350

320

300

–

Y, -20%

–

275

240

200

220

190

160

–

310

275

240

280

255

230

250

215

180

305

270

220

300

270

220

–

Y, -20%

–

255

215

175

200

170

140

–

275

240

205

255

230

205

230

195

160

285

240

195

280

240

195

–

Y, -20%

–

245

200

170

225

185

150

180

150

120

–

240

205

160

225

185

160

205

170

135

250

205

165

240

205

165

–

Y, -20%

–

185

170

150

135

120

–

205

160

125

190

170

150

170

155

135

205

190

165

200

180

160

–

Y, -20%

–

165

125

100

130

100

–

160

125

110

160

135

110

150

115

185

140

110

180

140

100

–

Y, -20%

–

205

180

165

170

150

135

–

205

185

155

195

170

155

225

180

170

260

210

185

–

Y, -20%

–

185

160

130

155

130

110

–

185

160

140

175

150

125

205

160

135

235

180

145

–

Y, -20%

–

140

120

115

100

–

145

130

115

130

115

155

125

175

145

110

–

Y, -20%

160

140

120

–

295

265

240

230

205

185

–

420

385

340

360

290

245

410

330

240

295

265

240

–

Y, -20%

140

120

100

–

230

205

190

180

160

150

–

335

295

275

280

230

195

280

245

190

235

210

190

–

Y, -20%

125

105

–

195

175

160

150

135

120

–

280

250

230

210

175

140

240

195

160

195

175

160

–

795

695

600

1215

1080

995

1075

945

875

640

570

525

–

3850

3365

2870

615

520

425

1080

995

915

945

875

760

580

535

490

–

1535

1435

1340

615

520

425

1080

995

915

945

875

760

580

535

490

–

1535

1435

1340

–

Y, -20%

–

130

105

120

–

140

110

–

135

100

–

Y, -20%

–

Y, -20%

–

As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining.

Anwendungsbeispiele

Mill 1-10™ • Ramping Angles [mm]
insert style	cutting diameter	max ramp angle to non-cutting corner tangent	max ramp angle to steel body interference	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)	DHI [mm] - (max flat-bottomed hole diameter)
Mill-1, 10mm	12	not recommended	not recommended	not recommended	not recommended	not recommended
Mill-1, 10mm	16	9,7°	12,3°	19,50	32	28,73
Mill-1, 10mm	18	7,6°	9,6°	23,29	63	32,68
Mill-1, 10mm	20	6,2°	8,6°	27,25	40	36,63
Mill-1, 10mm	22	5,2°	7,0°	31,25	44	40,63
Mill-1, 10mm	25	4,2°	5,3°	37,26	50	46,62
Mill-1, 10mm	28	3,5°	4,3°	43,26	56	52,62
Mill-1, 10mm	32	2,8°	3,3°	51,27	64	60,62
Mill-1, 10mm	40	2,0°	2,3°	67,30	80	76,61
Mill-1, 10mm	42	1,9°	2,1°	71,32	82	80,60
Mill-1, 10mm	50	1,5°	1,6°	87,53	100	96,86
Mill-1, 10mm	63	1,2°	1,2°	113,54	126	122,86
Mill-1, 10mm	80	0,9°	0,9°	147,54	160	156,85
Mill-1, 10mm	100	0,7°	0,7°	187,54	200	196,85

Recommended Starting Speeds [SFM]

Mill 1-10™ • Recommended Starting Speeds [SFM]

D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20%

K313

KC410M

KC422M

KC510M

KC522M

KC725M

KCK15

KCK20B

KCKP10

KCPK30

KCPM40

KCSM30

KCSM40

KD1410

Chip Thickness hex Inch

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Min

Max

Cutting Speed SFM

Max

Start

Min

Max

Start

Min

Max

Start

Min

Max

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Start

Min

Y, -20%

–

1085

935

885

855

755

705

–

985

970

855

1495

1295

1215

970

855

805

1215

1050

985

1150

1050

985

–

Y, -20%

–

900

785

655

720

625

525

–

1015

900

785

920

835

755

820

705

590

1000

885

720

985

885

720

–

Y, -20%

–

835

705

575

655

560

460

–

900

785

675

835

755

675

755

640

525

935

785

640

920

785

640

–

Y, -20%

–

805

655

560

740

605

490

590

490

395

–

785

675

525

740

605

525

675

560

445

820

675

540

785

675

540

–

Y, -20%

–

605

560

490

445

395

–

675

525

410

625

560

490

560

510

445

675

625

540

655

590

525

–

Y, -20%

–

540

410

330

425

330

260

–

525

410

360

525

445

360

490

375

295

605

460

360

590

460

330

–

Y, -20%

–

675

590

540

560

490

445

–

675

605

510

640

560

510

740

590

560

855

690

605

–

Y, -20%

–

605

525

425

510

425

360

–

605

525

460

575

490

410

675

525

445

770

590

475

–

Y, -20%

–

460

395

310

375

330

260

–

475

425

375

425

375

295

510

410

310

575

475

360

–

Y, -20%

525

460

395

–

970

870

785

755

675

605

–

1380

1265

1115

1180

950

805

1345

1085

785

970

870

785

–

Y, -20%

460

395

330

–

755

675

625

590

525

490

–

1100

970

900

920

755

640

920

805

625

770

690

625

–

Y, -20%

410

345

280

–

640

575

525

490

445

395

–

920

820

755

690

575

460

785

640

525

640

575

525

–

2610

2280

1970

3985

3545

3265

3525

3100

2870

2100

1870

1725

–

12630

11040

9415

2020

1705

1395

3545

3265

3000

3100

2870

2495

1905

1755

1610

–

5035

4710

4395

2020

1705

1395

3545

3265

3000

3100

2870

2495

1905

1755

1610

–

5035

4710

4395

–

130

115

100

–

130

115

100

150

130

100

165

130

–

130

115

100

–

130

115

100

150

130

100

180

130

–

165

130

150

115

–

165

130

100

180

150

100

215

150

100

–

165

150

115

165

150

100

–

165

150

115

180

165

115

195

180

130

245

195

130

–

Y, -20%

–

425

345

260

395

295

230

–

460

360

295

–

445

330

245

–

Y, -20%

–

Y, -20%

–

Mill 1-10TM • Ramping Angles • Inch
insert style	cutting diameter	max ramp angle to non-cutting corner tangent	max ramp angle to steel body interference	DH min [Inch] - (min hole diameter)	DH max [Inch] - (max hole diameter)	DHI [Inch] - (max flat-bottomed hole diameter)
Mill-1, 10mm	.500	not recommended	not recommended	not recommended	not recommended	not recommended
Mill-1, 10mm	.625	9.9°	12.5°	.758	1.250	1.121
Mill-1, 10mm	.750	6.8°	9.7°	.998	1.500	1.367
Mill-1, 10mm	.875	5.1°	6.8°	1.248	1.750	1.617
Mill-1, 10mm	1.000	4.1°	5.1°	1.498	2.000	1.867
Mill-1, 10mm	1.100	3.5°	4.3°	1.698	2.200	2.067
Mill-1, 10mm	1.250	2.9°	3.4°	1.999	2.500	2.367
Mill-1, 10mm	1.500	2.2°	2.4°	2.499	3.000	2.867
Mill-1, 10mm	2.000	1.2°	1.6°	3.509	4.000	3.876
Mill-1, 10mm	2.500	1.2°	1.2°	4.509	5.000	4.876
Mill-1, 10mm	3.000	0.9°	1.0°	5.509	6.000	5.876
Mill-1, 10mm	4.000	0.7°	0.7°	7.509	8.000	7.876

Anwendungsbeispiele

Mill 1-10™ • Ramping Angles [mm]
insert style	cutting diameter	max ramp angle to non-cutting corner tangent	max ramp angle to steel body interference	DH min [mm] - (min hole diameter)	DH max [mm] - (max hole diameter)	DHI [mm] - (max flat-bottomed hole diameter)
Mill-1, 10mm	12	not recommended	not recommended	not recommended	not recommended	not recommended
Mill-1, 10mm	16	9,7°	12,3°	19,50	32	28,73
Mill-1, 10mm	18	7,6°	9,6°	23,29	63	32,68
Mill-1, 10mm	20	6,2°	8,6°	27,25	40	36,63
Mill-1, 10mm	22	5,2°	7,0°	31,25	44	40,63
Mill-1, 10mm	25	4,2°	5,3°	37,26	50	46,62
Mill-1, 10mm	28	3,5°	4,3°	43,26	56	52,62
Mill-1, 10mm	32	2,8°	3,3°	51,27	64	60,62
Mill-1, 10mm	40	2,0°	2,3°	67,30	80	76,61
Mill-1, 10mm	42	1,9°	2,1°	71,32	82	80,60
Mill-1, 10mm	50	1,5°	1,6°	87,53	100	96,86
Mill-1, 10mm	63	1,2°	1,2°	113,54	126	122,86
Mill-1, 10mm	80	0,9°	0,9°	147,54	160	156,85
Mill-1, 10mm	100	0,7°	0,7°	187,54	200	196,85

Mill 1-10TM • Ramping Angles • Inch
insert style	cutting diameter	max ramp angle to non-cutting corner tangent	max ramp angle to steel body interference	DH min [Inch] - (min hole diameter)	DH max [Inch] - (max hole diameter)	DHI [Inch] - (max flat-bottomed hole diameter)
Mill-1, 10mm	.500	not recommended	not recommended	not recommended	not recommended	not recommended
Mill-1, 10mm	.625	9.9°	12.5°	.758	1.250	1.121
Mill-1, 10mm	.750	6.8°	9.7°	.998	1.500	1.367
Mill-1, 10mm	.875	5.1°	6.8°	1.248	1.750	1.617
Mill-1, 10mm	1.000	4.1°	5.1°	1.498	2.000	1.867
Mill-1, 10mm	1.100	3.5°	4.3°	1.698	2.200	2.067
Mill-1, 10mm	1.250	2.9°	3.4°	1.999	2.500	2.367
Mill-1, 10mm	1.500	2.2°	2.4°	2.499	3.000	2.867
Mill-1, 10mm	2.000	1.2°	1.6°	3.509	4.000	3.876
Mill-1, 10mm	2.500	1.2°	1.2°	4.509	5.000	4.876
Mill-1, 10mm	3.000	0.9°	1.0°	5.509	6.000	5.876
Mill-1, 10mm	4.000	0.7°	0.7°	7.509	8.000	7.876

Ersatzteile for Mill 1-10™ • Shell Mill • Metric

WSP SCR M2,5-0,45 x 5,7 IP7

TORX-PLUS SCHRAUBENDREHER DT-7IP

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SAP Material Number	ISO Katalog	Grade

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Mill 1-10™ • Shell Mill • Metric

Shoulder milling cutter for multiple materials

Uses and application

Werkstoffe

Features and benefits

Maschinenseite

Werkstückseite

Auswahlhilfe für Wendeschneidplatten

Empfohlene Startwerte für Vorschübe [mm]

Empfohlene Startwerte für Schnittgeschwindigkeit [m/min]

Anwendungsbeispiele

Recommended Starting Speeds [SFM]

Anwendungsbeispiele

Ersatzteile for Mill 1-10™ • Shell Mill • Metric

Produktvorschläge

Product Family suggestions

Vertriebsteam kontaktieren

Notifications

Vertriebsteam kontaktieren

Sending to SolidCAM in progress...

Mill 1-10™ • Shell Mill • Metric

Shoulder milling cutter for multiple materials

Uses and application

Werkstoffe

Features and benefits

Maschinenseite

Werkstückseite

Auswahlhilfe für Wendeschneidplatten

Empfohlene Startwerte für Vorschübe [mm]

Empfohlene Startwerte für Schnittgeschwindigkeit [m/min]

Anwendungsbeispiele

Recommended Starting Speeds [SFM]

Anwendungsbeispiele

Ersatzteile for Mill 1-10™ • Shell Mill • Metric

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