Product Similar To:
KSRM™ • Daisy IC16 • KSRM™ RP.T1605 • End Mills • Metric
Cylindrical End Mills • Metric
Material Number4042582
ISO Catalog ID40E02R040A32RP16L200ANSI Catalog ID40E02R040A32RP16L200
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
- .caption
Helical Milling
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Shank - Cylindrical Plain
Milling - Through Coolant
Pocketing
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Material Number | 4042582 |
ISO Catalog ID | 40E02R040A32RP16L200 |
ANSI Catalog ID | 40E02R040A32RP16L200 |
[D1MAX] Maximum Cutting Diameter | 40 mm |
[D1MAX] Maximum Cutting Diameter | 1.575 in |
[D1] Effective Cutting Diameter | 24 mm |
[D1] Effective Cutting Diameter | 0.945 in |
[D] Adapter / Shank / Bore Diameter | 32 mm |
[D] Adapter / Shank / Bore Diameter | 1.2598 in |
[L] Overall Length | 200 mm |
[L] Overall Length | 7.874 in |
[L1] Gage Length | 200 mm |
[L1] Gage Length | 7.874 in |
[LBX] Body Length Maximum | 40 mm |
[LBX] Body Length Maximum | 1.575 in |
[AP1MAX] 1st Maximum Cutting Depth | 8 mm |
[AP1MAX] 1st Maximum Cutting Depth | 0.315 in |
Number of Inserts | 2 |
Maximum Ramping Angle | 11.1 |
Weight Kilograms | 1.13 |
Max RPM | 27300 |
Gage Insert | RP..T1605M0. |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
- .caption
Uses and application
Helical Milling
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Shank - Cylindrical Plain
Milling - Through Coolant
Pocketing
Features and benefits
- Engineered for titanium and stainless steel machining.
- Anti-rotation components feature eight indexable positions.
- Pocketing, ramping, plunging, and helical interpolation capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 8,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LEJ |
.E..LE | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LE |
.S..GEJ | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GEJ |
.S..GE | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GE |
.S..HP | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HP |
At 2,50 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,50 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LEJ |
.E..LE | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LE |
.S..GEJ | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GEJ |
.S..GE | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GE |
.S..HP | 0,32 | 0,82 | 1,33 | 0,23 | 0,59 | 0,95 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HP |
At 1,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LEJ |
.E..LE | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LE |
.S..GEJ | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GEJ |
.S..GE | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GE |
.S..HP | 0,49 | 1,24 | 2,03 | 0,35 | 0,89 | 1,43 | 0,26 | 0,66 | 1,06 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LEJ |
.E..LE | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LE |
.S..GEJ | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GEJ |
.S..GE | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GE |
.S..HP | 0,40 | 1,03 | 1,67 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,88 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HP |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | – | – | – | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | – | – | – | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | – | – | – | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
40E03R045M16RP16 | 8.3° | 2,6 | 52,4 | 64 | 80 |
40E02R040A32RP16L200 | 11.1° | 3,3 | 51,2 | 64 | 80 |
50A04RS90RP16 | 9.2° | 4,3 | 70 | 84 | 100 |
52A04RS90RP16 | 10.7° | 5,25 | 73,14 | 88 | 104 |
63A04RS90RP16 | 11.8° | 8,0 | 94,05 | 110 | 126 |
63A06RS90RP16 | 4.3° | 3,07 | 97,71 | 110 | 126 |
80A05RS90RP16 | 8.2° | 8,0 | 128,02 | 144 | 160 |
80A07RS90RP16 | 4.5° | 4,5 | 129,89 | 144 | 160 |
100B06RS90RP16 | 6.1° | 8,0 | 168,01 | 184 | 200 |
100B08RS90RP16 | 4.7° | 6,22 | 168,58 | 184 | 200 |
125B09RS90RP16 | 4,3° | 7,5 | 218,08 | 234 | 250 |
Maximum Linear Ramping and Helical Interpolation from Solid
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
BMD150R1603M16L150 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1603W125L200 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1602C125L800 | 11.0° | .117 | 1.888 | 2.37 | 3.0 |
BMD200R1603S075L200 | 11.7° | .217 | 2.776 | 3.37 | 4.0 |
BMD200R1604S075L200 | 9.7° | .181 | 2.810 | 3.37 | 4.0 |
BMD250R1605S100L200 | 11.7° | .315 | 3.744 | 4.37 | 5.0 |
BMD300R1605S100L200 | 8.8° | .315 | 4.738 | 5.37 | 6.0 |
BMD300R1607S100L200 | 6.8° | .245 | 4.768 | 5.37 | 6.0 |
BMD400R1608S125L200 | 4.6° | .245 | 6.762 | 7.37 | 8.0 |
BMD500R1609S150L250 | 4.2° | .295 | 8.744 | 9.37 | 10.0 |
BMD600R1610S150L250 | 3.4° | .295 | 10.744 | 11.37 | 12.0 |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P3–P4 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P5–P6 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
M1–M2 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
M3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
K1–K2 | – | – | – | – | – | – |
K3 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .E..LEJ | KC422M | .E..LEJ | KC422M | .E..LEJ | KC422M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
S3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
S4 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
H1 | – | – | – | – | – | – |
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