KCFM 45 provides high precision pocket seats with a run-out of two microns, exceeding highest surface requirements.

The super-positive geometries of semi-finishing and wiper inserts provide low cutting forces to manage vibrations, especially on thin-walled cast iron components, covering dry and wet machining conditions.

Ceramic and PcBN grades available. Allowing for higher speeds and thus higher productivity. Leading to lower cost per part.

  • Fixed pockets for semi-finishing inserts
  • Adjustable pockets for cartridges with wiper inserts, and for cartridges with semi-finishing inserts
  • Pocket seat numbering system, reducing setup time

Cutter body features fixed and adjustable insert pockets, providing two options:

  1. Load all pockets with semi finishing inserts when surface requirements are lower. For the adjustable pockets, cartridges for semi finishing inserts are available.
  2. For highest surface requirements, load adjustable pockets with wiper inserts by using the wiper insert cartridge.

Carbide inserts

Ideal for machines with lower spindle capabilities

Ceramic inserts

For highest productivity, ideal for semi-finishing

PcBN inserts

For highest productivity, ideal for fine-finishing

Configuration of Semi-Finishing & Wiper Inserts

Semi-Finishing Insert
HDHN43

Wiper Insert
SDHN43

Dry (D) / Wet (W)
Machining

 

 

PcBN (KBK50)

 

 

PcBN (KBK50)

1px Placeholder

 

 

D

 

 

Ceramic (KY3500)

 

 

PcBN (KBK50)

 

 

1px Placeholder

 

 

D

 

 

Carbide (KC514M)

 

 

 

 

Carbide (KC514M)

1px Placeholder

 

 

D/W

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      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (22)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (22)
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