塑料行业磨损解决方案

塑料产量高且密集:大量生产和严格的质量要求。磨损可以多种形式对生产流程的众多组件造成影响。侵蚀、腐蚀和磨损可损坏挤出机的机筒、衬里、模具、管道、弯头、阀门和滑槽,并导致生产停滞。

在应用得当的情况下,碳化钨是耐磨造粒模具、刀具、高压柱塞、机筒和螺钉的首选材料。

我们的耐磨解决方案可延长使用寿命。与未受保护的组件相比,其可使组件使用寿命延长 15 倍。

柱塞

如果在您的 LDPE 处理过程中需要可靠性,则您需要肯纳高压压缩机柱塞。肯纳的 K94 硬质合金材质是行业标准的柱塞材料。在活塞研磨机流程中,将为您实现严格的尺寸控制。

另外,肯纳还执行现场、非破坏性测试,以为客户带来更多益处。使柱塞完全实现直径 7 寸、长度 60 寸以内的工作。

 

 

造粒板

水下造粒板是成功挤压聚烯烃的关键。肯纳的板材采用 PD-21 碳化钛制成。在整个工艺流程中,我们的造粒板都能保持热固度和抗磨。

通过该等级的碳化钛造粒板,您无需担心孔口冻结和熔体破裂问题。

 

挤出机筒体

挤压机筒体不可避免的会遇到磨损条件。肯纳的耐磨涂层可防止侵蚀、磨损和腐蚀。我们的涂层可增强筒内传热,减少灾难性故障风险。

 

输送系统

爆裂是输送系统的常见危险之一。管道和弯处的风险尤甚。肯纳的包镀材料可以减少和几乎消除输送设备中的爆裂,让您安心无忧。

受保护系统可减少维护成本和停机时间,并防止由于爆裂造成的交叉污染。

由于 AMODEL 聚邻苯二甲酰胺颗粒(由多达 50% 的玻璃组成)的极端磨损,位于佐治亚州奥古斯塔的 Solvay Advanced Polymers 此前经常出现管道爆裂,特别是其输送系统的弯曲处。经过长半径弯曲、后倾后弯、陶瓷衬里、玻璃和玻璃衬里以及碳化钨涂层的弯头试验后,Solvay 最终选择了 Kennametal Conforma Clad™,该产品可极大增加其弯曲处的寿命,从 21 天急剧增加到 9 年以上,并显著减少每年的人工、零件和产品成本损失。

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