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Indexable Shell Mills • Inch
Indexable Shell Mills
Features and benefits
- 可用于多种加工应用，包括螺旋插补、坡铣、槽铣、端面铣削、以及粗加工应用中的轮廓铣削。
- 加工效率高。
- 单面型刀具。特别适合高悬伸量的加工应用。
- Cutting diameter ranges of 2.0–5.0".
- Feed rates up to .118 IPT for higher metal removal rates, depending on the workpiece material.
- 每个刀片有3个切削刃。
刀片选择指南
| Material Group | Light
|
General
|
Heavy
|
|||
| (Light geometry) | (Strong geometry) | |||||
| wear
|
 <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GP | KC522M | .E..GP | KC522M | .S..HN | KC522M |
| P3–P4 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| P5–P6 | .E..GP | KC522M | .S..HN | KC522M | .S..HN | KC525M |
| M1–M2 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| M3 | .E..GP | KC522M | .E..GP | KC525M | .S..HN | KC525M |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S3 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| S4 | .E..GP | KC522M | .E..GP | KC525M | – | – |
| H1 | – | – | .S..HN | KC522M | – | – |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .E..GP |
| .S..HN | 0,34 | 1,23 | 2,49 | 0,26 | 0,91 | 1,83 | 0,22 | 0,79 | 1,59 | 0,21 | 0,74 | 1,48 | 0,21 | 0,73 | 1,45 | .S..HN |
| Light
|
General
|
Heavy
|
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .E..GP |
| .S..HN | 0,39 | 1,25 | 2,03 | 0,29 | 0,93 | 1,5 | 0,26 | 0,81 | 1,3 | 0,24 | 0,76 | 1,21 | 0,23 | 0,74 | 1,19 | .S..HN |
| Insert | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
| Geometry | 10% | 20% | 30% | 40% | 50–100% | Geometry | ||||||||||
| .E..GP | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .E..GP |
| .S..HN | 0,55 | 1,96 | 4,02 | 0,41 | 1,45 | 2,92 | 0,36 | 1,26 | 2,53 | 0,33 | 1,18 | 2,35 | 0,33 | 1,15 | 2,3 | .S..HN |
| Light
|
General
|
Heavy
|
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .014 | .051 | .112 | .010 | .037 | .075 | .009 | .032 | .064 | .008 | .030 | .059 | .008 | .029 | .058 | .E..GP |
| .S..HN | .014 | .051 | .112 | .010 | .037 | .075 | .009 | .032 | .064 | .008 | .030 | .059 | .008 | .029 | .058 | .S..HN |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .022 | .085 | .220 | .016 | .059 | .124 | .014 | .051 | .103 | .013 | .047 | .094 | .013 | .046 | .092 | .E..GP |
| .S..HN | .022 | .085 | .220 | .016 | .059 | .124 | .014 | .051 | .103 | .013 | .047 | .094 | .013 | .046 | .092 | .S..HN |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..GP | .016 | .052 | .087 | .012 | .037 | .060 | .010 | .032 | .052 | .010 | .030 | .048 | .009 | .029 | .047 | .E..GP |
| .S..HN | .016 | .052 | .087 | .012 | .037 | .060 | .010 | .032 | .052 | .010 | .030 | .048 | .009 | .029 | .047 | .S..HN |
推荐初始速度 [m/min]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 395 | 345 | 325 | 260 | 240 | 215 |
| 2 | 330 | 290 | 240 | 215 | 190 | 180 | |
| 3 | 305 | 255 | 215 | 190 | 180 | 170 | |
| 4 | 270 | 225 | 180 | 170 | 160 | 145 | |
| 5 | 225 | 200 | 180 | 180 | 170 | 160 | |
| 6 | 200 | 150 | 120 | 160 | 145 | 130 | |
| M | 1 | 245 | 215 | 200 | 180 | 170 | 160 |
| 2 | 225 | 190 | 160 | 160 | 145 | 130 | |
| 3 | 170 | 145 | 115 | 110 | 95 | 85 | |
| K | 1 | 275 | 250 | 220 | – | – | – |
| 2 | 215 | 195 | 180 | – | – | – | |
| 3 | 180 | 160 | 145 | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 75 | 65 | 60 |
| 2 | 50 | 45 | 35 | 75 | 65 | 60 | |
| 3 | 60 | 50 | 35 | 60 | 55 | 50 | |
| 4 | 85 | 60 | 45 | 75 | 60 | 50 | |
| H | 1 | 145 | 110 | 85 | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC525M | |||||
| P | 1 | 1300 | 1130 | 1060 | 860 | 790 | 710 |
| 2 | 1080 | 950 | 790 | 710 | 620 | 590 | |
| 3 | 1000 | 840 | 700 | 620 | 590 | 550 | |
| 4 | 890 | 730 | 590 | 550 | 520 | 470 | |
| 5 | 730 | 660 | 590 | 590 | 550 | 520 | |
| 6 | 650 | 490 | 400 | 520 | 470 | 430 | |
| M | 1 | 800 | 710 | 650 | 590 | 550 | 520 |
| 2 | 730 | 620 | 520 | 520 | 470 | 430 | |
| 3 | 550 | 480 | 370 | 360 | 310 | 280 | |
| K | 1 | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 240 | 220 | 190 |
| 2 | 160 | 140 | 110 | 240 | 220 | 190 | |
| 3 | 200 | 160 | 110 | 190 | 180 | 160 | |
| 4 | 280 | 200 | 140 | 240 | 190 | 160 | |
| H | 1 | 470 | 360 | 280 | – | – | – |