Mill 1-10™ Helical End Mills • Cylindrical Shank • Inch
Indexable Helical End Mills
Features and benefits
- 可进行 90°壁面铣削加工。
- 极佳的坡铣性能。
- 卓越的表面精加工性能。
Uses and application
端面铣削
螺旋铣削
坡铣： 毛坯
槽铣： 方头立铣
侧铣/方肩铣削： 方头立铣
刀座
刀柄 — 圆柱 平面
铣削 — 贯通式冷却
Workpiece Materials
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Workpiece Material
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P Steel (4)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(4)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(4)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(4)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(4)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(4)
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M Stainless Steel (4)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(4)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(4)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(4)
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K Cast Iron (4)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(4)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(4)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(4)
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N Non-Ferrous Materials (4)
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N1Wrought Aluminum(4)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(4)
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N3High-Silicon Aluminum Alloys Si >12.2%(4)
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S High-Temp Alloys (4)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(4)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(4)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(4)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(4)
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H Hardened Materials (4)
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H1Hardened Materials 44-48 HRC(4)
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US (2)
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Chamfer Milling (4)
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Pocket Milling (4)
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Profile Milling (4)
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Ramping (4)
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Shoulder Ball Nose (4)
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Shoulder Bottom Shoulder (4)
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Shoulder Milling (4)
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Slot Ball Nose (4)
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Slot Milling (4)
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Slot Side (4)
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Slot Square End (4)
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Slot T (4)
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Thread Milling (4)
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Threading (4)
Cutting Diameter
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19.05 (1)
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0.735 (2)
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26.75 (4)
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1.19 (4)
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1.59 (4)
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2.0 (4)
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2.38 (4)
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0.008 (4)
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0.0313 (4)
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0.047 (4)
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0.062 (4)
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0.0625 (4)
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0.0788 (4)
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0.079 (4)
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0.094 (4)
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0.122 (4)
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Grade Of Cutting Tool
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K313 (4)
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KC410M (4)
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KC422M (4)
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KC510M (4)
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KC520M (4)
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KC522M (4)
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KC725M (4)
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KCK15 (4)
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KCPK30 (4)
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KCPM20 (4)
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KCPM40 (4)
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KCSM30 (4)
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KD1410 (4)
Maximum Ramp Angle
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2.5 (2)
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4.0 (1)
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6.5 (1)
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frontEnd
Insert Shape
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E-PARALLELOGRAM 70 (4)
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X-PARALLELOGRAM 70 (4)
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X-PARALLELOGRAM 75 (4)
backEnd
Back-End Diameter
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0.75 (1)
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1.0 (1)
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Mill 1-10 (2)
Tool Unit
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I (4)
Over All Length [L]
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111.92 (1)
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121.92 (1)
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132.08 (2)
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Over All Length [L]
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4.4063 (1)
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4.8 (1)
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5.2 (2)
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Head Length [L2]
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26.75 (4)
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Head Length [L2]
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Metric
Inch
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Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | First Choice | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [L] Overall Length | [L] Overall Length | [L2] Head Length | [L2] Head Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3746100 | M1HR075ED10C075Z2L110C4 | M1HR075ED10C075Z2L110C4 | 19.0500 | .7500 | 19.05 | .75 | 111.9200 | 4.406 | 26.7500 | 1.053 | 18.9300 | .7453 |
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| 3746101 | M1HR100ED10C100Z2L110C4 | M1HR100ED10C100Z2L110C4 | 25.4000 | 1.000 | 25.4 | 1.0 | 121.9200 | 4.800 | 26.7500 | 1.053 | 18.8000 | .7402 |
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| 3746102 | M1HR125ED10C125Z2L110C4 | M1HR125ED10C125Z2L110C4 | 31.7500 | 1.250 | 31.75 | 1.25 | 132.0800 | 5.200 | 26.7500 | 1.053 | 18.6700 | .7350 |
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| 3746103 | M1HR125ED10C125Z3L110C6 | M1HR125ED10C125Z3L110C6 | 31.7500 | 1.250 | 31.75 | 1.25 | 132.0800 | 5.200 | 26.7500 | 1.053 | 18.6700 | .7350 |
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Replacement Product This item may be available through a distributor
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刀片选择指南
| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear resistance |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
| P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .E..HD | KCPK30 |
| P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| M1–M2 | .E..LD | KCSM40 | .S..GD | KC725M | .E..HD | KCSM40 |
| M3 | .E..LD | KCSM40 | .S..GD | KCPM40 | .E..HD | KCSM40 |
| K1–K2 | .E..LD | KCK15 | .S..GD | KCK15 | .E..HD | KCK15 |
| K3 | .E..LD | KC520M | .S..GD | KC520M | .E..HD | KC520M |
| N1–N2 | .F..LDJ | KC410M | .E..LDJ | KC422M | .E..LD | KC510M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
| S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| S3 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| S4 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| H1 | .E..LD | KC510M | – | – | – | – |
推荐初始进给率 [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..LDJ |
| .F..-PCD | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..-PCD |
| .E..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,32 | 0,06 | 0,16 | 0,28 | 0,05 | 0,15 | 0,25 | .E..LDJ |
| .E..LD | 0,12 | 0,35 | 0,57 | 0,09 | 0,25 | 0,41 | 0,07 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..LD |
| .S..GE | 0,23 | 0,46 | 0,70 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GE |
| .S..GD | 0,23 | 0,47 | 0,71 | 0,17 | 0,34 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GD |
| .E..HD | 0,23 | 0,51 | 0,82 | 0,17 | 0,37 | 0,59 | 0,13 | 0,28 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .F..LDJ | .003 | .005 | .009 | .003 | .004 | .007 | .002 | .003 | .006 | .002 | .003 | .006 | .002 | .003 | .006 | .F..LDJ |
| .E..LDJ | .003 | .007 | .012 | .003 | .005 | .009 | .002 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .007 | .E..LDJ |
| .E..LD | .004 | .007 | .012 | .003 | .005 | .009 | .002 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .007 | .E..LD |
| .S..GE | .007 | .008 | .014 | .005 | .006 | .010 | .004 | .005 | .009 | .004 | .005 | .008 | .004 | .005 | .008 | .S..GE |
| .S..GD | .007 | .008 | .014 | .005 | .006 | .010 | .004 | .005 | .009 | .004 | .005 | .008 | .004 | .005 | .008 | .S..GD |
| .E..HD | .007 | .010 | .015 | .005 | .008 | .011 | .004 | .007 | .010 | .004 | .006 | .009 | .004 | .006 | .009 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
推荐初始速度 [m/min]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 550 | 485 | 450 | 455 | 395 | 370 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 340 | 310 | 275 | 280 | 255 | 230 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 310 | 275 | 255 | 255 | 230 | 205 | |
| 4 | – | – | – | – | – | – | – | – | – | 245 | 200 | 170 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 230 | 215 | 190 | 190 | 175 | 160 | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 275 | 250 | 230 | 260 | 230 | 210 | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 190 | 170 | 145 | 160 | 135 | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 225 | 200 | 175 | 205 | 185 | 155 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 205 | 175 | 160 | 185 | 160 | 140 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 160 | 145 | 125 | 145 | 130 | 115 | |
| K | 1 | 190 | 170 | 150 | – | – | – | – | – | – | 295 | 265 | 240 | 270 | 245 | 215 | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 360 | 325 | 295 | 295 | 265 | 240 |
| 2 | – | – | – | – | – | – | – | – | – | 230 | 205 | 190 | 210 | 190 | 175 | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 285 | 255 | 235 | 235 | 210 | 190 | |
| 3 | – | – | – | – | – | – | – | – | – | 195 | 175 | 160 | 175 | 160 | 145 | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 240 | 215 | 200 | 195 | 175 | 160 | |
| N | 1–2 | 795 | 695 | 600 | 1215 | 1080 | 995 | 1075 | 945 | 875 | 640 | 570 | 525 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 50 | 35 | 60 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1080 | 940 | 880 | 860 | 750 | 700 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 900 | 790 | 660 | 720 | 630 | 530 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 830 | 700 | 580 | 660 | 560 | 460 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | |
| 4 | – | – | – | – | – | – | – | – | – | 800 | 650 | 550 | – | – | – | 740 | 610 | 490 | 590 | 490 | 390 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 550 | 490 | 490 | 440 | 390 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 540 | 410 | 330 | 430 | 330 | 260 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 590 | 540 | 560 | 490 | 450 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 520 | 430 | 510 | 430 | 360 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 460 | 400 | 310 | 380 | 330 | 260 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | |
| K | 1 | 620 | 550 | 490 | – | – | – | – | – | – | 960 | 870 | 780 | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 |
| 2 | – | – | – | – | – | – | – | – | – | 760 | 680 | 630 | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | |
| 3 | – | – | – | – | – | – | – | – | – | 640 | 570 | 520 | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | |
| N | 1–2 | 2610 | 2280 | 1960 | 3990 | 3550 | 3270 | 3520 | 3100 | 2870 | 2100 | 1870 | 1720 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | 3550 | 3270 | 3000 | 3100 | 2870 | 2500 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 170 | 130 | 90 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 170 | 120 | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
