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Milling Inserts
Milling Inserts
Milling Inserts
Milling Inserts

XDPW09-D • Precision pressed. First choice for roughing alloyed steel and cast iron

Milling Inserts

Features and benefits



  • First choice for roughing steel and iron alloys.

Workpiece Materials

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M
S
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H
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  • P Steel (4)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (3)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (3)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (3)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (3)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (4)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (3)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (3)
  • M Stainless Steel (3)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (3)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (3)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (3)
  • K Cast Iron (4)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (4)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (4)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (4)
  • N Non-Ferrous Materials (1)
    • N1
      Wrought Aluminum
      (1)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (1)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (1)
  • S High-Temp Alloys (3)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (2)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (2)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (2)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (3)
  • H Hardened Materials (2)
    • H1
      Hardened Materials 44-48 HRC
      (2)
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  • DE (2)
  • US (1)
Applications
  • ID Thread Turning ID Thread Turning (5)
Cutting Edges Per Insert
  • 4.0 (5)
to
cornerConfiguration
Corner Radius
  • 1.2 (5)
to
Corner Radius
  • 0.047 (5)
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application
Grade Of Cutting Tool
  • KC510M (1)
  • KC522M (1)
  • KCK15 (1)
  • KCPK30 (1)
  • KCPM40 (1)
Wiper Insert
  • N (5)
frontEnd
Insert Shape
  • S-SQUARE 90 (4)
insertGeometry
Shape
  • S-SQUARE 90 (4)
Insert IC Size
  • 0.375 (5)
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Insert IC Size
  • 9.521 (5)
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Cutting Edge Length
  • 0.375 (5)
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Cutting Edge Length
  • 9.521 (5)
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Cutting Tool Material
  • H W (5)
Chip Breaker CBMD
  • D (5)
Tolerance Class
  • P (5)
other
Grade
  • KC510M (1)
  • KC522M (1)
  • KCK15 (1)
  • KCPK30 (1)
  • KCPM40 (1)
Platform
  • Stellram (5)
Tool Unit
  • I (5)
  • M (5)
Insert Hand
  • R (5)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade [D] Insert IC Size [D] Insert IC Size [LI] Insert Length [LI] Insert Length [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius Average Chip Thickness [HM] Average Chip Thickness [HM] [RT] Theoretical Corner Radius Programing [RT] Theoretical Corner Radius Programing
6187538 XDPW090412SRD XDPW090412SRD   KC522M 9.5210 .3750 9.5210 .3750 4.7600 .1870 1.2000 .0470 0.1000 .0040 2.2700 .0890
    6187535 XDPW090412SRD XDPW090412SRD   KCPM40 9.5210 .3750 9.5210 .3750 4.7600 .1870 1.2000 .0470 0.1000 .0040 2.2700 .0890
      6187537 XDPW090412SRD XDPW090412SRD   KCK15 9.5210 .3750 9.5210 .3750 4.7600 .1870 1.2000 .0470 0.1000 .0040 2.2700 .0890
        6187536 XDPW090412SRD XDPW090412SRD   KCPK30 9.5210 .3750 9.5210 .3750 4.7600 .1870 1.2000 .0470 0.1000 .0040 2.2700 .0890
          6187539 XDPW090412SRD XDPW090412SRD   KC510M 9.5210 .3750 9.5210 .3750 4.7600 .1870 1.2000 .0470 0.1000 .0040 2.2700 .0890
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            Grades

            • KC510M
              高度耐磨的TiAiN-PVD-涂层材质,主要用于轻型加工铝和高温合金。
              也能用于加工钢和淬硬钢。
              P
              K
              N
              H
            • KC522M

              AlTiN-PVD-涂层硬质合金材质,在通用加工高温合金和不锈钢时有更好的性能。
              KC522M 防止崩刃,改善了耐磨性,提高了强度。

              P
              M
              K
              S
              H
            • KCK15

              成份: 一种采用MTCVD TiCN-Al2O3材料的多层厚涂层,硬质合金基体是专为铸铁材料加工而设计的。
              应用范围: 用于灰铸铁和球墨铸铁材料的高速切削加工,具有一致的切削性能。 这种基体允许刀片进行长时间的高速切削,刀片变形很小。 CVD 厚涂层以及涂层去应力处理工艺使刀片具有卓越的耐磨性,确保刀具有超长的使用寿命。 可以用于纵切加工和轻微断续切削加工。

              K
            • KCPK30

              TiN-TiCN-Al2O3-CVD-复合涂层硬质合金材质,经过高级Beyond™  涂层后处理,有非常有效的基体。KCPK30 应用范围广,可用于钢和铸铁材料的通用铣削和粗加工铣削。干式加工效果最佳,但是也可以采用湿式加工。

              P
              M
              K
              S
            • KCPM40

              采用先进的 PVD TiAlN/AlCrN 涂层的硬质合金材质。韧性基体材料,在高温应用中有出色的性能。KCPM40™ 是钢和不锈钢材料铣削加工的首选。基体具有良好的抗热冲击性能,所以这种材质非常适合湿式和干式加工应用。主要用于一般加工和重型加工应用。

              P
              M
              S
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