Inserts for Chamfer Mill • SDEB KIPR
Indexable Inserts
物料号1157495
公制样本编号SDEB080201英制样本编号SDEB26150
- P 钢
- M 不锈钢
- S 高温合金
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物料号 | 1157495 |
公制样本编号 | SDEB080201 |
英制样本编号 | SDEB26150 |
材质 | KC725M |
[SSC] 刀片 IC 尺寸 | 8.306 mm |
[SSC] 刀片 IC 尺寸 | .327 in |
[S] 刀片厚度 | 2.381 mm |
[S] 刀片厚度 | .0938 in |
[L10] 刀片切削刃长度 | 8.306 mm |
[L10] 刀片切削刃长度 | .327 in |
[Rε] 刀尖半径 | 0.1 mm |
[Rε] 刀尖半径 | .004 in |
平均切屑厚度 [HM] | 0.038 mm |
平均切屑厚度 [HM] | .0015 in |
每个刀片的切削刃 | 4 |
工件材料
- 钢
- 不锈钢
- 高温合金
Grades
KC725M
一种高性能 TiAlN-PVD 涂层硬质合金材质,用于铣削钢、不锈钢和球墨铸铁。材质的基体具有良好的抗高温冲击性能,是干/湿加工的理想之选。KC725M 主要用于一般加工和重型负载加工
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High Performance Combination Tools
材料 分组 | 轻切削 | 中等切削 | 重切削 | |||
– | (锋利的槽型) | (强壮的槽型) | ||||
– | 耐磨性 | 韧性 | ||||
– | 槽型 | 材质 | 槽型 | 材质 | 槽型 | 材质 |
P1–P2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
P3–P4 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
P5–P6 | SDEB | KCPK30 | SDEB | KCPK30 | SDEB | KCPK30 |
M1–M2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
M3 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
K1–K2 | SDEB | KC520M | SDEB | KC520M | SDEB | KCPK30 |
K3 | SDEB | KC520M | SDEB | KCPK30 | SDEB | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S3 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S4 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
H1 | – | – | – | – | – | – |
材料 分组 | 轻切削 | 中等切削 | 重切削 | |||
– | (锋利的槽型) | (强壮的槽型) | ||||
– | 耐磨性 | 韧性 | ||||
– | 槽型 | 材质 | 槽型 | 材质 | 槽型 | 材质 |
P1–P2 | SEHT | KC725M | SEHT | KC725M | SEHT-T | KCPK30 |
P3–P4 | SEHT | KC725M | SEHT-T | KCPK30 | SEHT-T | KCPK30 |
P5–P6 | SEHT-T | KCPK30 | SEHT-T | KCPK30 | SEHT-T | KCPK30 |
M1–M2 | SEHT | KC725M | SEHT | KC725M | SEHT-T | KCPK30 |
M3 | SEHT | KC725M | SEHT-T | KCPK30 | SEHT-T | KCPK30 |
K1–K2 | SEHW | KC520M | SEHW | KC520M | SEHW-T | KCPK30 |
K3 | SEHW | KC520M | SEHW-T | KCPK30 | SEHW-T | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | SEHT | KC725M | SEHT | KC725M | SEHT-T | KC725M |
S3 | SEHT | KC725M | SEHT | KC725M | SEHT-T | KC725M |
S4 | SEHT | KC725M | SEHT-T | KC725M | SEHT-T | KC725M |
H1 | – | – | – | – | – | – |
材料 分组 | 轻切削 | 中等切削 | 重切削 | |||
– | (锋利的槽型) | (强壮的槽型) | ||||
– | 耐磨性 | 韧性 | ||||
– | 槽型 | 材质 | 槽型 | 材质 | 槽型 | 材质 |
P1–P2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
P3–P4 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
P5–P6 | SDEB | KCPK30 | SDEB | KCPK30 | SDEB | KCPK30 |
M1–M2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
M3 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
K1–K2 | SDEB | KC520M | SDEB | KC520M | SDEB | KCPK30 |
K3 | SDEB | KC520M | SDEB | KCPK30 | SDEB | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S3 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S4 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
H1 | – | – | – | – | – | – |
材料 分组 | 轻切削 | 中等切削 | 重切削 | |||
– | (锋利的槽型) | (强壮的槽型) | ||||
– | 耐磨性 | 韧性 | ||||
– | 槽型 | 材质 | 槽型 | 材质 | 槽型 | 材质 |
P1–P2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
P3–P4 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
P5–P6 | SDEB | KCPK30 | SDEB | KCPK30 | SDEB | KCPK30 |
M1–M2 | SDEB | KC725M | SDEB | KC725M | SDEB | KCPK30 |
M3 | SDEB | KC725M | SDEB | KCPK30 | SDEB | KCPK30 |
K1–K2 | SDEB | KC520M | SDEB | KC520M | SDEB | KCPK30 |
K3 | SDEB | KC520M | SDEB | KCPK30 | SDEB | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S3 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
S4 | SDEB | KC725M | SDEB | KC725M | SDEB | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Chamfer Mills • 30°
轻切削 | 中等切削 | 重切削 |
刀片槽型 | 不同切宽(ae)百分比情况下,所建议的每齿进给量设定值(fz) | 刀片槽型 | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
SDEB | .004 | .015 | .030 | .003 | .011 | .022 | .003 | .009 | .019 | .003 | .009 | .018 | .002 | .009 | .017 | SDEB |
Chamfer Mills • KIPR • 45°
刀片槽型 | 不同切宽(ae)百分比情况下,所建议的每齿进给量设定值(fz) | 刀片槽型 | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
SDEB | .005 | .018 | .037 | .004 | .013 | .027 | .003 | .012 | .023 | .003 | .011 | .022 | .003 | .011 | .021 | SDEB |
轻切削 | 中等切削 | 重切削 |
Chamfer Mills • 45°
刀片槽型 | 不同切宽(ae)百分比情况下,所建议的每齿进给量设定值(fz) | 刀片槽型 | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
SEH. | .005 | .018 | .037 | .004 | .013 | .027 | .003 | .012 | .023 | .003 | .011 | .022 | .003 | .011 | .021 | SEH. |
轻切削 | 中等切削 | 重切削 |
Chamfer Mills • 60°
刀片槽型 | 不同切宽(ae)百分比情况下,所建议的每齿进给量设定值(fz) | 刀片槽型 | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
SDEB | .007 | .026 | .053 | .005 | .019 | .038 | .005 | .016 | .033 | .004 | .015 | .031 | .004 | .015 | .030 | SDEB |
轻切削 | 中等切削 | 重切削 |
Speeds
Recommended Starting Speeds [SFM]
材料 分组 | KC510M | KC520M | KC725M | KCK15 | KCPK30 | |||||||||||
P | 1 | – | – | – | – | – | – | 1030 | 900 | 840 | – | – | – | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | 860 | 760 | 640 | – | – | – | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | 790 | 670 | 550 | – | – | – | 1000 | 900 | 820 | |
4 | – | – | – | – | – | – | 710 | 590 | 470 | – | – | – | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | 590 | 530 | 470 | – | – | – | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | 520 | 400 | 310 | – | – | – | 620 | 540 | - | |
M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | – | – | – | 820 | 720 | 620 |
2 | – | – | – | – | – | – | 610 | 520 | 430 | – | – | – | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | 460 | 400 | 310 | – | – | – | 570 | 520 | 460 | |
K | 1 | – | – | – | 1060 | 960 | 850 | – | – | – | 1660 | 1510 | 1340 | 1160 | 1050 | 940 |
2 | – | – | – | 830 | 740 | 700 | – | – | – | 1310 | 1170 | 1090 | 920 | 830 | 760 | |
3 | – | – | – | 700 | 620 | 560 | – | – | – | 1100 | 980 | 900 | 770 | 690 | 640 | |
N | 1–2 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
材料 分组 | KC520M | KC725M | KCPK30 | |||||||
P | 1 | – | – | – | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | – | – | – | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | – | – | – | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | – | – | – | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | – | – | – | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | – | – | – | 520 | 400 | 310 | 620 | 540 | - | |
M | 1 | – | – | – | 670 | 590 | 540 | 820 | 720 | 620 |
2 | – | – | – | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | – | – | – | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | 1060 | 960 | 850 | – | – | – | 1160 | 1050 | 940 |
2 | 830 | 740 | 700 | – | – | – | 920 | 830 | 760 | |
3 | 700 | 620 | 560 | – | – | – | 770 | 690 | 640 | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – |
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