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蒸发舟应用

蒸发舟应用和操作程序

优化每个蒸发舟应用:

  • 在 ~1500–1650°C (2732–3002°F) 的真空室中使用电阻加热舟或坩埚蒸发各种金属,包括铝 (Al)、铜 (Cu)、锡* (Sn) 和银* (Ag)。
  • 金属化薄膜和纸张用于食品包装、电容器薄膜、装饰和电子行业。
  • 我们的全球销售团队提供现场技术支持和操作员培训,使我们的客户能够最大限度地提高其金属化生产过程的性能和价值。

    * 提供 C-Power 涂层选择

使蒸发舟寿命最大化

为确保蒸发舟发挥最佳性能并最大化其寿命,应遵循以下程序:

  1. 检查触点表面的对齐和平滑情况。
  2. 使用石墨带进行均匀的电气和热接触。
  3. 首次加热时使用几根铝丝,以确定正确的初始舟体温度。
  4. 将送丝器调整到舟表面的中心位置。
  5. 遵循加热周期,以确保蒸发舟在第一次加热期间(约 12-14 分钟)重新退火。 
  6. 以正常进给率 75% 的速度开始送丝并降低功率,以在整个腔长达到最大润湿性。
  7. 在生产前 15 分钟内开始金属化并提高送丝速度。 
  8. 涂层完成后:
    • 停止送丝
    • 20-30 秒后停止供电
  9. 等待约 2 分钟后释放真空,以确保蒸发舟冷却到赤热状态之下。 
  10. 每个周期后,使用钢丝刷清洁舟身。

 

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