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Duo-Lock™ • FGDF • 3 Flutes
Duo-Lock™ • FGDF • 3 Flutes
Duo-Lock™ • FGDF • 3 Flutes
Duo-Lock™ • FGDF • 3 Flutes

DUO-λOCK™ • FGDF • 3 Flutes • Inch

Duo-Lock™ • FGDF • 3 Flutes

Features and benefits

  • FGDF Tips — Roughing and finishing with just one tool.

  • The short design and corner radii provide stability and reduce deflection forces.

  • Ideally suited to perform long-reach applications on mill-turn machines, and driven tooling on lathes.

  • The unique cutting geometry results in low cutting forces, requiring low power consumption.

Uses and application

  • Plunge MillingPlunge Milling
  • Ramping: BlankRamping: Blank
  • Slotting: Square EndSlotting: Square End
  • Side Milling/Shoulder Milling: Square EndSide Milling/Shoulder Milling: Square End
  • Corner Style: Corner RadiusCorner Style: Corner Radius
  • Helix Angle: 42°Helix Angle: 42°
  • Helix Angle: 45°Helix Angle: 45°
  • Tool Dimensions: Flute Configuration: 3Tool Dimensions: Flute Configuration: 3
  • Helix Angle: 48°Helix Angle: 48°

Workpiece Materials

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  • P Steel (8)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (8)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (8)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (8)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (8)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (8)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (8)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (8)
  • M Stainless Steel (8)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (8)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (8)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (8)
  • K Cast Iron (8)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (8)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (8)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (8)
  • S High-Temp Alloys (8)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (8)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (8)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (8)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (8)
  • H Hardened Materials (8)
    • H1
      Hardened Materials 44-48 HRC
      (8)
Cutting Diameter
  • 9.525 (2)
  • 12.7 (2)
  • 15.875 (2)
  • 19.05 (2)
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Cutting Diameter
  • 0.375 (2)
  • 0.5 (2)
  • 0.625 (2)
  • 0.75 (2)
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Cutting Length
  • 0.2812 (2)
  • 0.375 (2)
  • 0.4688 (2)
  • 0.5625 (2)
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Cutting Length
  • 7.144 (2)
  • 9.525 (2)
  • 11.906 (2)
  • 14.288 (2)
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Reach
  • 16.64 (2)
  • 22.25 (2)
  • 27.76 (2)
  • 33.37 (2)
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Reach
  • 0.6551 (2)
  • 0.876 (2)
  • 1.0929 (2)
  • 1.3138 (2)
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Tool Cutting Edge Angle
  • 90.0 (8)
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cornerConfiguration
Corner Radius
  • 0.381 (4)
  • 0.762 (4)
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Corner Radius
  • 0.015 (4)
  • 0.03 (4)
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Corner Chamfer
  • 0.0 (8)
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Corner Chamfer
  • 0.0 (8)
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application
Grade Of Cutting Tool
  • KCPM15 (8)
frontEnd
Gage Length [L1]
  • 0.6551 (2)
  • 0.876 (2)
  • 1.0929 (2)
  • 1.3138 (2)
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Gage Length [L1]
  • 16.64 (2)
  • 22.25 (2)
  • 27.76 (2)
  • 33.37 (2)
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backEnd
Back-End Diameter
  • 0.3593 (2)
  • 0.4803 (2)
  • 0.6053 (2)
  • 0.7303 (2)
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Back-End Diameter
  • 9.125 (2)
  • 12.2 (2)
  • 15.375 (2)
  • 18.55 (2)
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other
Grade
  • KCPM15 (8)
Platform
  • DUO-LOCK End Mills (8)
Tool Unit
  • I (8)
Over All Length [L]
  • 29.14 (2)
  • 37.25 (2)
  • 47.76 (2)
  • 57.27 (2)
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Over All Length [L]
  • 1.1472 (2)
  • 1.4665 (2)
  • 1.8803 (2)
  • 2.2547 (2)
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade Adapter Style Machine Side [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [L1] Gage Length [L1] Gage Length [CSMS] System Size Machine Side [WF] Width of Flat [WF] Width of Flat [Re] Corner Radius [Re] Corner Radius [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth
6440977 FGDF0375Y3AQA FGDF0375Y3AQA KCPM15 DUO-LOCK 9.125 .3593 16.6400 .6551 DL10 8.0000 .3150 0.3810 .0150 9.5250 .3750 7.1440 .2812
    6441021 FGDF0375Y3AQB FGDF0375Y3AQB KCPM15 DUO-LOCK 9.125 .3593 16.6400 .6551 DL10 8.0000 .3150 0.7620 .0300 9.5250 .3750 7.1440 .2812
      6440978 FGDF0500Y3AQA FGDF0500Y3AQA KCPM15 DUO-LOCK 12.2 .4803 22.2500 .8760 DL12 9.5000 .3740 0.3810 .0150 12.7000 .5000 9.5250 .3750
        6441022 FGDF0500Y3AQB FGDF0500Y3AQB KCPM15 DUO-LOCK 12.2 .4803 22.2500 .8760 DL12 9.5000 .3740 0.7620 .0300 12.7000 .5000 9.5250 .3750
          6440979 FGDF0625Y3AQA FGDF0625Y3AQA KCPM15 DUO-LOCK 15.375 .6053 27.7600 1.092 DL16 13.0000 .5118 0.3810 .0150 15.8750 .6250 11.9060 .4688
            6441023 FGDF0625Y3AQB FGDF0625Y3AQB KCPM15 DUO-LOCK 15.375 .6053 27.7600 1.092 DL16 13.0000 .5118 0.7620 .0300 15.8750 .6250 11.9060 .4688
              6440980 FGDF0750Y3AQA FGDF0750Y3AQA KCPM15 DUO-LOCK 18.55 .7303 33.3700 1.313 DL20 16.0000 .6299 0.3810 .0150 19.0500 .7500 14.2880 .5625
                6441024 FGDF0750Y3AQB FGDF0750Y3AQB KCPM15 DUO-LOCK 18.55 .7303 33.3700 1.313 DL20 16.0000 .6299 0.7620 .0300 19.0500 .7500 14.2880 .5625
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                  Grades

                  • KCPM15

                    Coated carbide grade with thick PVD coating and optimised chemistry and process for increased wear resistance. Outstanding protection in milling stainless steel to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent performance up to 52 HRC.

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