Product Similar To :
KSSR Ceramic Mill • RN Style Inserts • Shell Mills • Metric
Ceramic Milling for outstanding metal removal rates and productivity in nickel-based and/or cobalt-based alloys, stellites, stainless steel, and PH series through HSM.
Material Number100002831
Features and benefits
- First choice for face milling high-temp alloys and hard or hardened materials up to 60 HRC.
- Excellent productivity through massive reduction of machining time.
Face Milling
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
Milling - Side and Face
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear | toughness | ||||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | ..T.. | KY2100 / KYSM10 | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | ..T.. | KY2100 / KYSM10 | ..T.. | KY2100 / KYSM10 | ..T.. | KY2100 / KYSM10 |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | ..E | KY4300 / KYHS10 | ..T.. | KYS30 | ..T.. | KY2100 / KYSM10 |
| S3 | ..T.. | KYS30 | ..T.. | KYS30 | ..T.. | KY4300 / KYHS10 |
| S4 | – | – | – | – | – | – |
| H1 | ..E | KY4300 / KYHS10 | ..T.. | KY4300 / KYHS10 | – | – |
At 6,35 Axial Depth of Cut (ap)
| Light | General | Heavy |
At 3,18 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| ..E | 0,09 | 0,10 | 0,11 | 0,07 | 0,08 | 0,09 | 0,06 | 0,07 | 0,07 | 0,06 | 0,06 | 0,07 | 0,06 | 0,06 | 0,07 | ..E |
| ..T.. | 0,17 | 0,26 | 0,28 | 0,13 | 0,19 | 0,21 | 0,11 | 0,17 | 0,19 | 0,10 | 0,16 | 0,17 | 0,10 | 0,16 | 0,17 | ..T.. |
At 1,59 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| ..E | 0,11 | 0,12 | 0,13 | 0,08 | 0,09 | 0,10 | 0,07 | 0,08 | 0,09 | 0,07 | 0,07 | 0,08 | 0,07 | 0,07 | 0,08 | ..E |
| ..T.. | 0,20 | 0,30 | 0,33 | 0,15 | 0,22 | 0,25 | 0,13 | 0,20 | 0,21 | 0,12 | 0,18 | 0,20 | 0,12 | 0,18 | 0,20 | ..T.. |
At 0,79 Axial Depth of Cut (ap)
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| ..E | 0,20 | 0,21 | 0,23 | 0,15 | 0,16 | 0,18 | 0,13 | 0,14 | 0,15 | 0,12 | 0,13 | 0,14 | 0,12 | 0,13 | 0,14 | ..E |
| ..T.. | 0,35 | 0,54 | 0,59 | 0,26 | 0,40 | 0,44 | 0,23 | 0,35 | 0,38 | 0,21 | 0,33 | 0,36 | 0,21 | 0,32 | 0,35 | ..T.. |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| ..E | 0,14 | 0,16 | 0,17 | 0,11 | 0,12 | 0,13 | 0,09 | 0,10 | 0,11 | 0,09 | 0,10 | 0,10 | 0,09 | 0,09 | 0,10 | ..E |
| ..T.. | 0,26 | 0,39 | 0,43 | 0,19 | 0,29 | 0,32 | 0,17 | 0,26 | 0,28 | 0,16 | 0,24 | 0,26 | 0,15 | 0,23 | 0,26 | ..T.. |
Recommended Starting Speeds [m/min]
| Material Group | KYHS10 | KYSM10 | KYSP30 | |||||||
| P | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | |
| S | 1 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 |
| 2 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 | |
| 3 | 730 | 620 | 510 | 1550 | 1260 | 970 | 1170 | 950 | 730 | |
| 4 | – | – | – | – | – | – | – | – | – | |
| H | 1 | 365 | 310 | 240 | – | – | – | – | – | – |