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Inserts for KMS • Face Mill • PDHX1204...
Indexable Inserts for KMS • Face Mill • PDHX1204...
Material Number1925622
ISO Catalog IDPDHX120420SNGNANSI Catalog IDPDHX120420SNGN
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
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Material Number | 1925622 |
ISO Catalog ID | PDHX120420SNGN |
ANSI Catalog ID | PDHX120420SNGN |
Grade | KC522M |
[D] Insert IC Size | 16.525 mm |
[D] Insert IC Size | 0.651 in |
[S] Insert Thickness | 4.76 mm |
[S] Insert Thickness | 0.1875 in |
[L10] Insert Cutting Edge Length | 12 mm |
[L10] Insert Cutting Edge Length | 0.4724 in |
[BS] Corner Facet Length | 2 mm |
[BS] Corner Facet Length | 0.0787 in |
[Rε] Corner Radius | 2 mm |
[Rε] Corner Radius | 0.079 in |
Average Chip Thickness [HM] | 0.21 mm |
Average Chip Thickness [HM] | 0.0083 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Grades
KC522M
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of steel, stainless steel, cast iron, and high-temperature alloys. KC522M resists breakage and offers improved wear resistance and increased strength.
Features and benefits
- 5 cutting edges.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.S..GN | 0,29 | 0,73 | 1,17 | 0,22 | 0,54 | 0,87 | 0,19 | 0,47 | 0,76 | 0,18 | 0,44 | 0,71 | 0,17 | 0,43 | 0,69 | .S..GN |
Light | General | Heavy |
Recommended Starting Feeds
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.S..GN | 0,19 | 0,47 | 0,75 | 0,14 | 0,35 | 0,56 | 0,12 | 0,30 | 0,49 | 0,11 | 0,28 | 0,45 | 0,11 | 0,28 | 0,44 | .S..GN |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC510M | KC522M | KC715M | KC725M | |||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 410 | 360 | 330 | 315 | 275 | 255 |
2 | – | – | – | 330 | 290 | 240 | 255 | 225 | 205 | 260 | 230 | 195 | |
3 | – | – | – | 305 | 255 | 215 | 225 | 205 | 185 | 240 | 205 | 170 | |
4 | 295 | 240 | 200 | 270 | 225 | 180 | 170 | 160 | 145 | 215 | 180 | 145 | |
5 | – | – | – | 225 | 200 | 180 | 235 | 205 | 190 | 180 | 160 | 145 | |
6 | – | – | – | 200 | 150 | 120 | 145 | 125 | – | 160 | 120 | 95 | |
M | 1 | – | – | – | 245 | 215 | 200 | 270 | 235 | 215 | 205 | 180 | 165 |
2 | – | – | – | 225 | 190 | 160 | – | – | – | 185 | 160 | 130 | |
3 | – | – | – | 170 | 145 | 115 | – | – | – | 140 | 120 | 95 | |
K | 1 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | – | – | – |
2 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | – | – | – | |
3 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
36° Approach Angle
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1 - P2 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
P3 - P4 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
P5 - P6 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
M1 - M2 | ||||||
M3 | ||||||
K1 - K2 | .S..GN | KC510M | .S..GN | KC510M | ||
K3 | .S..GN | KC510M | .S..GN | KC510M | ||
N1 - N2 | ||||||
N3 | ||||||
S1 - S2 | ||||||
S3 | ||||||
S4 | ||||||
H1 |
66° Approach Angle
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1 - P2 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
P3 - P4 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
P5 - P6 | .S..GN | KC522M | .S..GN | KC715M | .S..GN | KC725M |
M1 - M2 | ||||||
M3 | ||||||
K1 - K2 | .S..GN | KC510M | .S..GN | KC510M | ||
K3 | .S..GN | KC510M | .S..GN | KC510M | ||
N1 - N2 | ||||||
N3 | ||||||
S1 - S2 | ||||||
S3 | ||||||
S4 | ||||||
H1 |
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