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The HiPACS drilling and countersinking tool is a unique high-precision system, achieving 1-degree angular countersink tolerances in aerospace fastener hole applications.

Designed to be clamped in a standard hydraulic chuck, HiPACS consists of 3 standard off-the-shelve components:

  • The HiPACS reducer sleeve, featuring a built-in high-precision pocket seat for a countersinking insert.
  • The HiPACS PCD countersinking insert
  • The HiPACS solid carbide drills with SPF and DAL point geometry.

This easy to assemble system reduces cost per hole since drill and chamfer insert can be indexed independently from another.
Replaces expensive custom solution step drill, separates tool life and cost of insert and drill.

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  • IN (3)
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  • Countersinking Countersinking (3)
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  • C CFRP Materials (25)
    • C1
      CFRP, CFRP / CFRP
      (15)
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      CFRP / Aluminium CFRP / Non-Ferrous
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Category Path
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Solid Indexable Tool
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BT40 Shank Tools

High-Performance Line • BT AD/B
(1 Products)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
1315344 BT40BHC12090M BT40BHC12090M   12.0000 .4720 31.5400 1.241 49.8500 1.963 90.0000 3.543 40.5000 1.594 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.39
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    ORIGINAL PRODUCT

    BT50 Shank Tools

    High-Performance Line • BT AD/B
    (1 Products)
    • Speed - 20,000 min-1 MaximumSpeed - 20,000 min-1 Maximum
    • Shank - Cylindrical  Plain ≤h6Shank - Cylindrical Plain ≤h6
    • Shank - SK BT JIS B 6339Shank - SK BT JIS B 6339
    • Axial Adjustment - SideAxial Adjustment - Side
    • Balance: G 6.3 @ 15,000Balance: G 6.3 @ 15,000
    • Accuracy - 3μm or LessAccuracy - 3μm or Less
    • Drilling - Through CoolantDrilling - Through Coolant
    View Products
    SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
    1315355 BT50BHC12100M BT50BHC12100M   12.0000 .4724 31.6000 1.244 49.8500 1.963 100.0000 3.937 44.5000 1.752 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 2.50
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      ORIGINAL PRODUCT

      HSK63A Shank Tools

      Hydraulic Chucks Standard HP Line
      (2 Products)
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      SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
      1245478 HSK63AHC12090M HSK63AHC12090M   12.0000 .4724 31.6000 1.244 49.8500 1.963 90.0000 3.543 44.5000 1.752 36.0000 1.417 10.0000 .3937 5 mm 2.5 mm 2.00
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        $765.92 /each.
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        6482803 HSK63AHC12150M HSK63AHC12150M   12.0000 .4730 31.5400 1.242 49.8500 1.963 150.0000 5.906 105.0000 4.134 36.0000 1.417 10.0000 .3940 5 mm   1.45
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          Holemaking

          HiPACS • SPF • B536 • 3 X D • INTERNAL COOLANT
          (5 Products)
          • Drilling: Stacked PlatesDrilling: Stacked Plates
          • DrillingDrilling
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          SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D1] Drill Diameter M [D1] Drill Diameter M [L] Overall Length [L] Overall Length [L3] Flute Length [L3] Flute Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [L5] Drill Point Length [L5] Drill Point Length [LS] Shank Length [LS] Shank Length [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter
          6771199 B536H04828SPFP B536AP04828SPF KCC05 4.8280 .1901 75.0000 3.248 33.0000 1.299 25.0000 .9843 2.1900 .0862 42.0 1.653 6.0 .2362
            List price:
            $218.50 /each.
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            6771201 B536H06350SPFP B536AP06350SPF KCC05 6.3500 .2500 75.0000 3.602 33.0000 1.299 25.0000 .9843 2.8800 .1134 42.0 1.653 8.0 .315
              List price:
              $288.00 /each.
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              6771200 B536H05558SPFP B536AP05558SPF KCC05 5.5580 .2187 75.0000 3.602 33.0000 1.299 25.0000 .9843 2.5200 .0992 42.0 1.653 6.0 .2362
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                $218.50 /each.
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                6771202 B536H07938SPFP B536AP07938SPF KCC05 7.9380 .3125 75.0000 3.602 33.0000 1.299 25.0000 .9843 3.6100 .1421 42.0 1.653 8.0 .315
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                  $288.00 /each.
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                  6771203 B536H09525SPFP B536AP09525SPF KCC05 9.5250 .3750 75.0000 3.602 33.0000 1.299 25.0000 .9843 4.3300 .1705 42.0 1.653 10.0 .3937
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                    $324.00 /each.
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                    ORIGINAL PRODUCT

                    Holemaking

                    HiPACS • Reducer Sleeve
                    (3 Products)
                    • 100081104100081104
                    View Products
                    SAP Material Number ISO Catalog Number ANSI Catalog Number [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D4] Mount Bore Diameter [D4] Mount Bore Diameter [D5] Maximum Body Diameter [D5] Maximum Body Diameter [L1] Insert Gage Length [L1] Insert Gage Length [LS] Shank Length [LS] Shank Length
                    6770414 P12MHC080M P12MHC080M 12.0 .4724 8.0000 .3150 22.3000 .8780 18.0000 .7087 40.0 1.574
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                      $463.50 /each.
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                      6770413 P12MHC060M P12MHC060M 12.0 .4724 6.0000 .2362 20.5000 .8071 18.0000 .7087 40.0 1.574
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                        $463.50 /each.
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                        6770416 P12MHC100M P12MHC100M 12.0 .4724 10.0000 .3937 24.3000 .9567 18.0000 .7087 40.0 1.574
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                          Holemaking

                          HiPACS • SPF • B516 • 3 X D • INTERNAL COOLANT
                          (5 Products)
                          • Drilling: Stacked PlatesDrilling: Stacked Plates
                          • DrillingDrilling
                          View Products
                          SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D1] Drill Diameter M [D1] Drill Diameter M [L] Overall Length [L] Overall Length [L3] Flute Length [L3] Flute Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [L5] Drill Point Length [L5] Drill Point Length [LS] Shank Length [LS] Shank Length [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter
                          6770419 B516H06350SPFP B516AP06350SPF KDC05 6.3500 .2500 75.0000 2.952 33.0000 1.299 25.0000 .9843 2.4700 .0972 42.0 1.653 8.0 .315
                            List price:
                            $830.00 /each.
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                            6770418 B516H05558SPFP B516AP05558SPF KDC05 5.5580 .2188 75.0000 2.952 33.0000 1.299 25.0000 .9843 2.1600 .0851 42.0 1.653 6.0 .2392
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                              $820.00 /each.
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                              6770417 B516H04828SPFP B516AP04828SPF KDC05 4.8280 .1901 75.0000 2.952 33.0000 1.299 25.0000 .9843 1.8800 .0739 42.0 1.653 6.0 .2392
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                                $810.00 /each.
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                                6770431 B516H09525SPFP B516AP09525SPF KDC05 9.5250 .3750 75.0000 2.952 33.0000 1.299 25.0000 .9843 3.7000 .1458 42.0 1.653 10.0 .3937
                                  List price:
                                  $850.00 /each.
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                                  6770420 B516H07938SPFP B516AP07938SPF KDC05 7.9380 .3125 75.0000 2.952 33.0000 1.299 25.0000 .9843 3.0900 .1215 42.0 1.653 8.0 .315
                                    List price:
                                    $840.00 /each.
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                                    ORIGINAL PRODUCT

                                    Holemaking

                                    HiPACS • DAL • B566 • 3 X D • INTERNAL COOLANT
                                    (5 Products)
                                    • DrillingDrilling
                                    • Drilling: Stacked PlatesDrilling: Stacked Plates
                                    View Products
                                    SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D1] Drill Diameter M [D1] Drill Diameter M [L] Overall Length [L] Overall Length [L3] Flute Length [L3] Flute Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [L5] Drill Point Length [L5] Drill Point Length [LS] Shank Length [LS] Shank Length [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter
                                    6771204 B566H04828DALP B566AP04828DAL KDC15 4.8280 .1901 80.0000 3.149 38.0000 1.515 30.0000 1.181 0.8300 .0327 42.0 1.653 6.0 .2362
                                      List price:
                                      $810.00 /each.
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                                      6771205 B566H05558DALP B566AP05558DAL KDC15 5.5580 .2188 80.0000 3.149 38.0000 1.479 30.0000 1.181 0.9600 .0378 42.0 1.653 6.0 .2362
                                        List price:
                                        $820.00 /each.
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                                        6771208 B566H09525DALP B566AP09525DAL KDC15 9.5250 .3750 80.0000 3.149 38.0000 1.478 27.0000 1.063 1.6500 .0650 42.0 1.653 10.0 .3937
                                          List price:
                                          $850.00 /each.
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                                          6771206 B566H06350DALP B566AP06350DAL KDC15 6.3500 .2500 80.0000 3.149 38.0000 1.497 30.0000 1.181 1.1000 .0433 42.0 1.653 8.0 .315
                                            List price:
                                            $830.00 /each.
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                                            6771207 B566H07938DALP B566AP07938DAL KDC15 7.9380 .3125 80.0000 3.149 38.0000 1.478 30.0000 1.181 1.3700 .0539 42.0 1.653 8.0 .315
                                              List price:
                                              $840.00 /each.
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                                              ORIGINAL PRODUCT

                                              Holemaking

                                              HiPACS • DAL • B556 • 3 X D • INTERNAL COOLANT
                                              (5 Products)
                                              • DrillingDrilling
                                              • Drilling: Stacked PlatesDrilling: Stacked Plates
                                              View Products
                                              SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D1] Drill Diameter M [D1] Drill Diameter M [L] Overall Length [L] Overall Length [L3] Flute Length [L3] Flute Length [L4] Maximum Drilling Depth [L4] Maximum Drilling Depth [L5] Drill Point Length [L5] Drill Point Length [LS] Shank Length [LS] Shank Length [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter
                                              6768940 B556H07938DALP B556AP07938DAL KCC05 7.9380 .3125 80.0000 3.149 38.0000 1.496 30.0000 1.181 1.4100 .0555 42.0 1.653 8.0 .315
                                                List price:
                                                $288.00 /each.
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                                                6768937 B556H04828DALP B556AP04828DAL KCC05 4.8280 .1901 80.0000 3.149 38.0000 1.496 30.0000 1.181 0.8600 .0339 42.0 1.653 6.0 .2362
                                                  List price:
                                                  $218.50 /each.
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                                                  6768938 B556H05558DALP B556AP05558DAL KCC05 5.5580 .2188 80.0000 3.149 38.0000 1.496 30.0000 1.181 0.9800 .0386 42.0 1.653 6.0 .2362
                                                    List price:
                                                    $218.50 /each.
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                                                    6769081 B556H09525DALP B556AP09525DAL KCC05 9.5250 .3750 80.0000 3.149 38.0000 1.496 27.0000 1.063 1.6900 .0665 42.0 1.653 10.0 .3937
                                                      List price:
                                                      $324.00 /each.
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                                                      6768939 B556H06350DALP B556AP06350DAL KCC05 6.3500 .2500 80.0000 3.149 38.0000 1.496 30.0000 1.181 1.1300 .0445 42.0 1.653 8.0 .315
                                                        List price:
                                                        $288.00 /each.
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                                                        ORIGINAL PRODUCT

                                                        KM4X63 Shank Tools

                                                        Hydraulic Chuck Slim Line
                                                        (1 Products)
                                                        View Products
                                                        SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                                                        5479912 KM4X63HCSL12170M KM4X63HCSL12170M 12.0000 .4730 19.5000 .7680 170.0000 6.693 95.0000 3.740 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 1.41
                                                          List price:
                                                          $1,039.36 /each.
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                                                          ORIGINAL PRODUCT

                                                          Hydraulic Chucks

                                                          High-Performance Line • KM4X™
                                                          (2 Products)
                                                          View Products
                                                          SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Adapter / Shank / Bore Diameter [D1] Adapter / Shank / Bore Diameter [D2] Body Diameter 1 Workpiece Side [D2] Body Diameter 1 Workpiece Side [D21] Body Diameter 2 Workpiece Side [D21] Body Diameter 2 Workpiece Side [L1] Gage Length [L1] Gage Length [L2] Usable Length [L2] Usable Length [L9] Clamping Length [L9] Clamping Hole Length [V] Adjustment Range [V] Adjustment Range Actuation Screw ID Drive Size Stop Screw ID Drive Size Weight Kilograms
                                                          5437088 KM4X100HC12150M KM4X100HC12150M 12.0000 .4720 31.6000 1.243 62.8500 2.474 150.0000 5.906 100.0000 3.937 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 3.24
                                                            List price:
                                                            $919.59 /each.
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                                                            5437087 KM4X100HC12095M KM4X100HC12095M 12.0000 .4720 31.6000 1.243 62.8500 2.474 95.0000 3.740 40.5000 1.594 36.0000 1.417 10.0000 .3940 5 mm 2.5 mm 2.97
                                                              List price:
                                                              $815.16 /each.
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