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New: KCFM™ 45 Face Mill

KCFM 45 provides high precision pocket seats with a run-out of two microns, exceeding highest surface requirements.
The super-positive geometries of semi-finishing and wiper inserts provide low cutting forces to manage vibrations, especially on thin-walled cast iron components, covering dry and wet machining conditions.

Ceramic and PcBN grades available. Allowing for higher speeds and thus higher productivity. Leading to lower cost per part.

Cutter body features fixed and adjustable insert pockets, providing two options:

  1. Load all pockets with semi finishing inserts when surface requirements are lower. For the adjustable pockets, cartridges for semi finishing inserts are available.
  2. For highest surface requirements, load adjustable pockets with wiper inserts by using the wiper insert cartridge.
 
Fixed pockets for semi-finishing inserts.
 
Adjustable pockets for cartridges with wiper inserts, and for cartridges with semi-finishing inserts.
 
Pocket seat numbering system, reducing setup time.
 
 
Carbide inserts - Ideal for machines with lower spindle capabilities.
 
 
Ceramic inserts - For highest productivity, ideal for semi-finishing.
 
 
PcBN inserts - For highest productivity, ideal for fine-finishing.

Semi-Finishing Insert
HDHN43

 
PcBN (KBK50)
 
Ceramic (KY3500)
 
Carbide (KC514M)

Wiper Insert
SDHN43

 
PcBN (KBK50)
 
PcBN (KBK50)

Carbide (KC514M)

Dry (D)/Wet (W)
Machining

 
D
 
 
D



D/W
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  • Chamfer Milling Chamfer Milling (11)
  • Face Milling Face Milling (17)
  • ID Thread Turning ID Thread Turning (1)
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Workpiece Material
  • K Cast Iron (22)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (22)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (22)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (22)
Maximum Cutting Diameter
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Cutting Length
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  • SHELL MILL (17)
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Grade
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Tool Unit
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Over All Length [L]
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Over All Length [L]
  • 1.967 (1)
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Number of Inserts
  • 8.0 (5)
  • 10.0 (3)
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Insert Hand
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ORIGINAL PRODUCT

Face Milling

KCFM™ 45 • Semi-Finishing Inserts • IC12 ER
(1 Products)
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [S] Insert Thickness [S] Insert Thickness [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [Rε] Corner Radius [Rε] Corner Radius Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
6210838 HDHN070408ER HDHN432ER KC514M 12.7000 .5000 4.7600 .1870 5.2010 .2050 0.8000 .0320 0.0800 .0030 6
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    $26.29 /each.
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    Face Milling

    KCFM™ 45 • Finishing Inserts • IC12 EN
    (1 Products)
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    SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [S] Insert Thickness [S] Insert Thickness [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [BS] Corner Facet Length [BS] Corner Facet Length Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
    6210839 SDHN1204ZZEN4W SDHN43ZZEN4W KC514M 12.7000 .5000 4.7600 .1870 12.7000 .5000 8.7000 .3425 0.0800 .0030 4
      List price:
      $30.28 /each.
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      ORIGINAL PRODUCT

      Face Milling

      KCFM™ 45 • Semi-Finishing Inserts • IC12 SR
      (2 Products)
      View Products
      SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [S] Insert Thickness [S] Insert Thickness [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [Rε] Corner Radius [Rε] Corner Radius Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
      6210796 HDHN070408SR HDHN432SR KBK50 12.7000 .5000 4.7600 .1870 5.2000 .2050 0.8000 .0320 0.0900 .0040 6
        List price:
        $258.77 /each.
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        6210840 HDHN070408SR HDHN432SR KY3500 12.7000 .5000 4.7600 .1870 5.2000 .2050 0.8000 .0320 0.0900 .0040 6
          List price:
          $26.41 /each.
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          ORIGINAL PRODUCT

          Face Milling

          KCFM™ 45 • FInishing Inserts • IC12 SN
          (1 Products)
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          SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [S] Insert Thickness [S] Insert Thickness [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [BS] Corner Facet Length [BS] Corner Facet Length Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
          6210797 SDHN1204ZZSN4W SDHN43ZZSN4W KBK50 12.7000 .5000 4.7600 .1870 12.5800 .4950 8.7000 .3430 0.0800 .0030 4
            List price:
            $257.45 /each.
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            ORIGINAL PRODUCT

            KCFM™ 45 • Cast Iron

            Shell Mills • Fine Finishing
            (6 Products)
            • Milling - Side and FaceMilling - Side and Face
            • Face MillingFace Milling
            View Products
            SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D1MAX] Maximum Cutting Diameter [D1MAX] Maximum Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D4] Bolt Circle 4 [D4] Bolt Circle 3 [D6] Hub Diameter [D6] Hub Diameter [L] Overall Length [L] Overall Length [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth Number of Inserts Number of Adjustable Inserts Weight Kilograms Max RPM
            6224416 KCFM125R10HD07W2AS KCFM125R10HD07W2AS 125.0000 4.921 134.5300 5.297 40.0 1.575     89.0000 3.504 63.0000 2.480 1.0900 .0430 10 2 4.32 7400
              List price:
              $1,810.02 /each.
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              6224418 KCFM200R16HD07W4AS KCFM200R16HD07W4AS 200.0000 7.874 209.5300 8.249 60.0 2.363 101.6000 4.000 130.0000 5.118 63.0000 2.480 1.0900 .0430 16 4 8.80 5700
                List price:
                $2,965.53 /each.
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                6224419 KCFM250R24HD07W6AS KCFM250R24HD07W6AS 250.0000 9.843 259.5400 10.218 60.0 2.363 101.6000 4.000 130.0000 5.118 63.0000 2.480 1.0900 .0430 24 6 10.04 5100
                  List price:
                  $4,186.50 /each.
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                  6224417 KCFM160R12HD07W4AS KCFM160R12HD07W4AS 160.0000 6.299 169.5300 6.675 40.0 1.575 66.7000 2.626 90.0000 3.543 63.0000 2.480 1.0900 .0430 12 4 5.86 6500
                    List price:
                    $2,406.23 /each.
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                    6224414 KCFM080R08HD07W2AS KCFM080R08HD07W2AS 80.0000 3.150 89.5300 3.525 27.0 1.064     81.4000 3.205 50.0000 1.968 1.0900 .0430 8 2 1.71 9600
                      List price:
                      $1,476.81 /each.
                      Your price::
                      Qty
                      6224415 KCFM100R08HD07W2AS KCFM100R08HD07W2AS 100.0000 3.937 109.5300 4.312 32.0 1.26     101.4000 3.992 50.0000 1.968 1.0900 .0430 8 2 2.45 8400
                        List price:
                        $1,542.26 /each.
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                        ORIGINAL PRODUCT

                        Face Milling

                        KCFM 45 • Shell Mill Cutter • Fine Finishing
                        (5 Products)
                        View Products
                        SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D1MAX] Maximum Cutting Diameter [D1MAX] Maximum Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D4] Bolt Circle 4 [D4] Bolt Circle 3 [D6] Hub Diameter [D6] Hub Diameter [L] Overall Length [L] Overall Length [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth Number of Inserts Number of Adjustable Inserts Weight Kilograms Max RPM
                        6224412 KCFM200R16HD07W4 KCFM200R16HD07W4 200.0000 7.874 209.5300 8.249 60.0 2.363 101.6000 4.000 130.0000 5.118 62.9700 2.479 1.0900 .0430 16 4 8.74 5700
                          List price:
                          $2,594.24 /each.
                          Your price::
                          Qty
                          6224238 KCFM080R08HD07W2 KCFM080R08HD07W2 80.0000 3.150 89.5300 3.525 27.0 1.064     81.4000 3.205 49.9700 1.967 1.0900 .0430 8 2 1.67 9600
                            List price:
                            $1,291.17 /each.
                            Your price::
                            Qty
                            6224240 KCFM125R10HD07W2 KCFM125R10HD07W2 125.0000 4.921 134.5300 5.297 40.0 1.575     89.0000 3.504 62.9700 2.479 1.0900 .0430 10 2 4.28 7400
                              List price:
                              $1,624.38 /each.
                              Your price::
                              Qty
                              6224413 KCFM250R24HD07W6 KCFM250R24HD07W6 250.0000 9.843 259.5400 10.218 60.0 2.363 101.6000 4.000 130.0000 5.118 62.9700 2.479 1.1000 .0430 24 6 9.92 5100
                                List price:
                                $3,629.57 /each.
                                Your price::
                                Qty
                                6224411 KCFM160R12HD07W4 KCFM160R12HD07W4 160.0000 6.299 169.5400 6.675 40.0 1.575 66.7000 2.626 90.0000 3.543 62.9700 2.479 1.1000 .0430 12 4 5.79 6500
                                  List price:
                                  $2,034.94 /each.
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                                  ORIGINAL PRODUCT

                                  Face Milling

                                  KCFM™ 45 • IC12 • Shell Mill
                                  (6 Products)
                                  • Milling - Side and FaceMilling - Side and Face
                                  • Face MillingFace Milling
                                  View Products
                                  SAP Material Number ISO Catalog Number ANSI Catalog Number [D1] Effective Cutting Diameter [D1] Effective Cutting Diameter [D1MAX] Maximum Cutting Diameter [D1MAX] Maximum Cutting Diameter [D] Adapter / Shank / Bore Diameter [D] Adapter / Shank / Bore Diameter [D4] Bolt Circle 4 [D4] Bolt Circle 3 [D6] Hub Diameter [D6] Hub Diameter [L] Overall Length [L] Overall Length [AP1MAX] 1st Maximum Cutting Depth [AP1MAX] 1st Maximum Cutting Depth Number of Inserts Number of Adjustable Inserts Weight Pounds Max RPM
                                  6764355 KCFM800R16HD07W4AS KCFM800R16HD07W4AS 203.2000 8.000 212.7300 8.375 63.5 2.5 101.6000 4.000 130.0000 5.118 63.0000 2.480 1.0900 .0430 16 4 20.24 5700
                                    List price:
                                    $2,936.17 /each.
                                    Your price::
                                    Qty
                                    6764356 KCFM1000R24HD07W6AS KCFM1000R24HD07W6AS 254.0000 10.000 263.5300 10.375 63.5 2.5 101.6000 4.000 140.0000 5.512 63.0000 2.480 1.0900 .0430 24 6 24.41 5100
                                      List price:
                                      $4,145.04 /each.
                                      Your price::
                                      Qty
                                      6764352 KCFM400R08HD07W2AS KCFM400R08HD07W2AS 101.6000 4.000 111.1300 4.375 31.8 1.25     103.0000 4.055 50.0000 1.968 1.0900 .0430 8 2 5.64 8400
                                        List price:
                                        $1,527.00 /each.
                                        Your price::
                                        Qty
                                        6764351 KCFM300R08HD07W2AS KCFM300R08HD07W2AS 76.2000 3.000 85.7300 3.375 25.4 1.0     77.6000 3.055 50.0000 1.968 1.0900 .0430 8 2 3.50 9600
                                          List price:
                                          $1,462.20 /each.
                                          Your price::
                                          Qty
                                          6764354 KCFM600R12HD07W4AS KCFM600R12HD07W4AS 152.4000 6.000 161.9300 6.375 50.8 2.0     100.0000 3.937 63.0000 2.480 1.0900 .0430 12 4 11.85 6500
                                            List price:
                                            $2,382.40 /each.
                                            Your price::
                                            Qty
                                            6764353 KCFM500R10HD07W2AS KCFM500R10HD07W2AS 127.0000 5.000 136.5300 5.375 38.1 1.5     80.0100 3.150 63.0000 2.480 1.0900 .0430 10 2 9.22 7400
                                              List price:
                                              $1,792.10 /each.
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