Railroad Wheel Manufacturing Inserts

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Workpiece Material
Workpiece Material
  • P Steel (46)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (46)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (46)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (46)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (46)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (46)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (46)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (46)
  • K Cast Iron (43)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (43)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (43)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (43)
Cutting Edges Per Insert
Cutting Edges Per Insert
  • 1.0 (4)
  • 2.0 (13)
  • 3.0 (1)
  • 4.0 (16)
  • 6.0 (9)
  • 8.0 (5)
Cutting Edges Per Insert Min to Cutting Edges Per Insert Max
Corner configuration
Corner Radius
Corner Radius
  • 0.031 in (6)
  • 0.047 in (11)
  • 0.063 in (10)
  • 0.095 in (16)
  • 0.126 in (1)
  • 0.394 in (1)
  • 0.492 in (3)
Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
  • 0.8 mm (6)
  • 1.201 mm (11)
  • 1.6 mm (10)
  • 2.401 mm (16)
  • 3.2 mm (1)
  • 10.0 mm (1)
  • 12.5 mm (3)
Corner Radius Min to Corner Radius Max
Application
Minimum Depth of Cut
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
  • KC9125 (2)
  • KCP10 (15)
  • KCP25 (24)
  • KCP25B (4)
  • KCP30 (3)
Front-End
Insert Shape
Insert Shape
  • C-DIAMOND/RHOMBIC 80 (17)
  • R-ROUND (4)
  • S-SQUARE 90 (17)
  • T-TRIANGLE 60 (10)
Insert Geometry
Shape
Shape
  • C-DIAMOND/RHOMBIC 80 (17)
  • R-ROUND (4)
  • S-SQUARE 90 (17)
  • T-TRIANGLE 60 (10)
Insert IC Size
Insert IC Size
  • 9.525 mm (3)
  • 12.701 mm (10)
  • 15.875 mm (7)
  • 19.05 mm (11)
  • 20.0 mm (1)
  • 25.0 mm (3)
  • 25.401 mm (13)
Insert IC Size Min to Insert IC Size Max
Insert IC Size
Insert IC Size
  • 0.375 in (3)
  • 0.5 in (10)
  • 0.625 in (7)
  • 0.75 in (11)
  • 0.787 in (1)
  • 0.984 in (3)
  • 1.0 in (13)
Insert IC Size Min to Insert IC Size Max
Cutting Edge Length
Cutting Edge Length
  • 12.701 mm (2)
  • 12.9 mm (4)
  • 15.875 mm (1)
  • 16.125 mm (3)
  • 16.5 mm (3)
  • 19.05 mm (5)
  • 19.35 mm (6)
  • 22.0 mm (4)
  • 25.401 mm (9)
  • 25.8 mm (4)
  • 27.5 mm (3)
Cutting Edge Length Min to Cutting Edge Length Max
Cutting Edge Length
Cutting Edge Length
  • 0.5 in (2)
  • 0.508 in (4)
  • 0.625 in (1)
  • 0.635 in (3)
  • 0.65 in (3)
  • 0.75 in (5)
  • 0.762 in (6)
  • 0.866 in (4)
  • 1.0 in (9)
  • 1.016 in (4)
  • 1.083 in (3)
Cutting Edge Length Min to Cutting Edge Length Max
Chip Breaker CBMD
Chip Breaker CBMD
  • RH (12)
  • RM (35)
  • RP (1)
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