Copy Mills
Kennametal copy milling systems reproduce intricate shapes, contours, and features across various workpieces with exceptional accuracy and efficiency—the key to their performance lies in their inserts and mill bodies. The combination enables you to achieve high-powered machining, quality surface finishes, tight tolerances, and small parts replication.
The cutting edges of Kennametal copy mill inserts are designed to maintain dimensional accuracy. The mill bodies provide the structural support and stability necessary for the inserts to perform optimally. Kennametal copy milling solutions provide high-performance milling technology, enhancing productivity when machining. Select from a wide variety of geometries.
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Workpiece Material
Workpiece Material
- P Steel (847)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(593)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(796)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(796)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(799)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(827)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(814)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(814)
- M Stainless Steel (825)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(825)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(825)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(825)
- K Cast Iron (642)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(642)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(642)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(641)
- N Non-Ferrous Materials (425)
- N1Wrought Aluminum (425)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(425)
- N3High-Silicon Aluminum Alloys Si >12.2%(425)
- S High-Temp Alloys (716)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(549)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(549)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(687)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(664)
- H Hardened Materials (521)
- H1Hardened Materials 44-48 HRC(505)
- H2Hardened Materials 48-55 HRC(187)
- H3Hardened Materials 56-60 HRC(187)
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- DE (33)
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Cutting Length
Cutting Length
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Reach
Reach
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Over All Length [L]
Over All Length [L]
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Corner Radius
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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Front-End
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- 19.05 mm(10)
- 19.99 mm(2)
- 20.0 mm(11)
- 24.99 mm(2)
- 25.0 mm(7)
- 25.4 mm(9)
- 31.75 mm(2)
- 31.99 mm(2)
- 32.0 mm(4)
to
Insert Shape
Insert Shape
- DMB-BALL NOSE (149)
- DMT-TOROIDAL (77)
- L-RECTANGLE 90 (38)
- P-PENTAGON 108 (8)
- R-ROUND (492)
- S-SQUARE 90 (55)
- X-PARALLELOGRAM 80 (38)
- X-RH0MBIC 70 (30)
Neck Diameter
Neck Diameter
- 5.35 mm(2)
- 5.4 mm(1)
- 5.8 mm(3)
- 7.0 mm(3)
- 7.5 mm(1)
- 8.51 mm(1)
- 8.8 mm(4)
- 8.89 mm(2)
- 9.0 mm(1)
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- 10.67 mm(6)
- 14.0 mm(12)
- 14.22 mm(1)
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- 17.49 mm(1)
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- 21.0 mm(1)
- 21.35 mm(2)
- 22.34 mm(4)
- 22.4 mm(7)
- 22.61 mm(4)
- 22.77 mm(1)
- 23.6 mm(1)
- 24.89 mm(2)
- 26.5 mm(1)
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- 28.0 mm(2)
- 28.3 mm(6)
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- 31.5 mm(1)
- 35.7 mm(2)
- 36.8 mm(2)
- 37.59 mm(1)
- 38.17 mm(1)
- 41.275 mm(1)
- 41.28 mm(1)
- 47.6 mm(3)
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Insert Geometry
Shape
Shape
- DMB-BALL NOSE (76)
- DMT-TOROIDAL (49)
- L-RECTANGLE 90 (4)
- P-PENTAGON 108 (5)
- R-ROUND (202)
- S-SQUARE 90 (20)
- X-PARALLELOGRAM 80 (4)
- X-RH0MBIC 70 (18)
Insert IC Size
Insert IC Size
- 4.0 mm(2)
- 5.0 mm(1)
- 6.5 mm(5)
- 6.525 mm(2)
- 7.0 mm(7)
- 7.391 mm(1)
- 8.534 mm(1)
- 9.0 mm(1)
- 10.0 mm(53)
- 11.0 mm(1)
- 12.0 mm(80)
- 12.7 mm(25)
- 14.097 mm(1)
- 16.0 mm(32)
- 16.525 mm(5)
- 17.0 mm(1)
- 18.0 mm(1)
- 19.05 mm(11)
- 20.0 mm(12)
- 22.25 mm(1)
- 25.4 mm(10)
to
Cutting Edge Length
Cutting Edge Length
- 4.26 mm(2)
- 6.89 mm(1)
- 6.92 mm(4)
- 6.932 mm(2)
- 8.5 mm(1)
- 8.7 mm(1)
- 10.2 mm(1)
- 10.64 mm(7)
- 10.65 mm(2)
- 10.7 mm(1)
- 12.015 mm(5)
- 12.7 mm(20)
- 13.2 mm(2)
- 16.7 mm(2)
to
Chip Breaker CBMD
Chip Breaker CBMD
- 41X4 (4)
- 421X4 (3)
- 422X4 (4)
- 422X8 (2)
- 432 (9)
- 432X5 (3)
- 442X4 (5)
- 442X5 (5)
- 701X4 (3)
- GC (5)
- GD (18)
- GDX (10)
- GDZ (7)
- GE (14)
- GF (10)
- GN (16)
- GP (3)
- HD (14)
- HF (12)
- HN (9)
- HP (12)
- HPZ (6)
- LD (13)
- LE (15)
- LF (15)
- LN (17)
- LP (10)
- X4 (9)
Cutting Tool Material
Cutting Tool Material
- H W (386)
Tolerance Class
Tolerance Class
- C (7)
- E (28)
- G (53)
- H (71)
- M (16)
- P (78)
Back-End
Connection Type
Connection Type
- CYLINDRICAL (224)
- SCREW-ON (90)
- SHELL MILL (197)
Back-End Diameter
Back-End Diameter
- 6.0 mm(3)
- 6.35 mm(2)
- 8.0 mm(3)
- 9.525 mm(4)
- 9.8 mm(4)
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- 15.87 mm(1)
- 15.875 mm(7)
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- 25.39 mm(2)
- 25.4 mm(38)
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- 38.1 mm(20)
- 40.0 mm(15)
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- 50.8 mm(1)
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- 63.5 mm(3)
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