Product Similar To:
KenCut™ KS • F2AU • Radiused • 2 Flutes • Plain Shank • Metric
KenCut™ KS Solid Carbide End Mill for Keyway Milling
Material Number4090782
ISO Catalog IDF2AU0480ADK38ANSI Catalog IDF2AU0480ADK38
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 2
Helix Angle: 38°
Corner Style: Corner Radius
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Material Number | 4090782 |
ISO Catalog ID | F2AU0480ADK38 |
ANSI Catalog ID | F2AU0480ADK38 |
Grade | KC643M |
Adapter Style Machine Side | Straight-Cylindrical |
[D1] Effective Cutting Diameter | 4.8 mm |
[D1] Effective Cutting Diameter | 0.189 in |
[D] Adapter / Shank / Bore Diameter | 6 mm |
[D] Adapter / Shank / Bore Diameter | 0.2362 in |
[D3] Neck Diameter | 4.71 mm |
[D3] Neck Diameter | 0.1854 in |
[AP1MAX] 1st Maximum Cutting Depth | 6 mm |
[AP1MAX] 1st Maximum Cutting Depth | 0.2362 in |
[L3] Usable Length | 16 mm |
[L3] Usable Length | 0.6299 in |
[L] Overall Length | 54 mm |
[L] Overall Length | 2.126 in |
[Re] Corner Radius | 0.2 mm |
[Re] Corner Radius | 0.008 in |
[Z] Number of Flutes | 2 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Uses and application
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Tool Dimensions: Flute Configuration: 2
Helix Angle: 38°
Corner Style: Corner Radius
Grades
KC643M
Coated fine-grain grade with PVD multilayer (AlTiN). KC643M™ is a very thin and hard PVD coating particularly suited for cutting steel, cast iron, stainless steel (wet), and titanium (wet). This grade can be used for materials with hardness up to 52 HRC.
Features and benefits
- Keyway cutter for slot machining of shaft to hub connections.
- For production of key slots according to ISO standards.
- Roughing and finishing with one tool.
- Center cutting for plunging and ramping operations.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Tolerance
End Mill Tolerances | |||
D1 | tolerance e8 | D | tolerance h6 + / - |
≤3 | -0,014/-0,028 | ≤3 | +0/-0,006 |
-0,020/-0,038 | +0/-0,008 | ||
-0,025/-0,047 | +0/-0,009 | ||
-0,032/-0,059 | +0/-0,011 | ||
-0,040/-0,073 | +0/-0,013 |
Speeds & Feeds
Material | KC643M | Recommended feed per tooth (fz = mm/th) for side milling (A). | ||||||||||||||||
A | B | Cutting Speed | D1 | |||||||||||||||
ap | ae | ap | Min | Max | mm | 2,0 | 3,0 | 4,0 | 6,0 | 8,0 | 10,0 | 12,0 | 14,0 | 16,0 | 20,0 | |||
P | 0 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
1 | 1 x D | 0,5 x D | 0,75 x D | 150 | – | 200 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
2 | 1 x D | 0,5 x D | 0,75 x D | 140 | – | 190 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 160 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
4 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 150 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 | |
5 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 100 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
6 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 75 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
M | 1 | 1 x D | 0,5 x D | 0,75 x D | 90 | – | 115 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
2 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 80 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 60 | – | 70 | fz | 0,008 | 0,012 | 0,016 | 0,025 | 0,034 | 0,040 | 0,047 | 0,052 | 0,057 | 0,065 | |
K | 1 | 1 x D | 0,5 x D | 0,75 x D | 120 | – | 150 | fz | 0,014 | 0,021 | 0,028 | 0,044 | 0,060 | 0,072 | 0,083 | 0,092 | 0,101 | 0,114 |
2 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 140 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 | |
3 | 1 x D | 0,5 x D | 0,75 x D | 110 | – | 130 | fz | 0,009 | 0,014 | 0,019 | 0,029 | 0,040 | 0,048 | 0,056 | 0,063 | 0,070 | 0,081 | |
S | 1 | 1 x D | 0,3 x D | 0,3 x D | 50 | – | 90 | fz | 0,011 | 0,017 | 0,023 | 0,036 | 0,050 | 0,061 | 0,070 | 0,079 | 0,087 | 0,101 |
2 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
3 | 1 x D | 0,3 x D | 0,3 x D | 25 | – | 40 | fz | 0,006 | 0,009 | 0,013 | 0,019 | 0,026 | 0,032 | 0,037 | 0,042 | 0,046 | 0,054 | |
4 | 1 x D | 0,5 x D | 0,75 x D | 50 | – | 60 | fz | 0,007 | 0,011 | 0,016 | 0,026 | 0,037 | 0,045 | 0,052 | 0,058 | 0,064 | 0,074 | |
H | 1 | 1 x D | 0,5 x D | 0,75 x D | 80 | – | 140 | fz | 0,010 | 0,016 | 0,021 | 0,033 | 0,045 | 0,054 | 0,062 | 0,070 | 0,077 | 0,088 |
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