Road Rehabilitation Applications and Tooling Solutions

Asphalt milling and grinding machine at road repair and construction site throwing shredded old bitumen in big industrial heavy dumper tipper truck for recycling.

Maintaining and improving infrastructure is always a constant and when it comes to road rehabilitation, it demands a diverse array of processes to restore the integrity and safety of our roadways. Here are five key applications for road rehabilitation, why it's important and the tools involved.

Pavement Replacement

When roads suffer extensive damage that compromises their structural integrity, pavement replacement is an excellent solution. This process involves removing and replacing the damaged layers of the road, ensuring it can handle traffic loads without further deterioration. This not only enhances safety but also extends the road's lifespan.

Fine Milling

Fine milling is a highly effective technique for smoothing out surface irregularities like bumps, ruts or slippery spots on the road. The method breathes new life into worn-out pavements, offering a less invasive alternative to full pavement replacement. Fine milling is quick and efficient and can be a cost-effective solution that helps extend the life of the road without the need for extensive repairs, making it a smart choice for maintaining our infrastructure.

The front end of a surface milling machine

The Front End of a Surface Milling Machine

Hot Recycling

Another effective way to restore the road's surface is through hot recycling. This process involves reheating and reusing existing asphalt materials directly on-site. It not only revitalizes the road but also conserves resources. By reducing the need for new materials and minimizing waste, hot recycling can be environmentally friendly and reduce costs.

In-Situ Cold Recycling

In-situ cold recycling is a technique that revitalizes existing pavement materials directly on-site by mixing them with stabilizing agents like cement or asphalt emulsion. This method strengthens the road foundation and extends its lifespan. 

Close up of hot steaming asphalt pouring off of the conveyor belt of an asphalt milling machine

Asphalt Pouring Off of a Conveyor Belt of an Asphalt Milling Machine

Full-Depth Reclamation (FDR)

The full-depth reclamation (FDR) method pulverizes the existing pavement and base materials and then mixes them with stabilizing agents, compacting them to form a new layer of pavement. By recycling the existing materials on-site, FDR minimizes waste, making it an environmentally friendly option.

Kennametal Tools For Road Rehabilitation

Kennametal offers a range of specialized tools for road rehabilitation, designed to enhance efficiency, durability and performance. Here are some specific tools and solutions:

Road King
  • Improved body, washer and retainer optimize carbide tip use
  • Wear indicators make it easy to evaluate the remaining tooth use life
  • Holder protection is increased, providing more uniform cuts with better rotation and reduced axial play
  • Compatible with all old and new generation 20mm tool holders
Road King Diamond Flex
  • PCD with a rotating shank gives ultimate flexibility
  • Heavy-duty body-wear protection
  • Interchangeable with current WC tools
  • Rotating and even wear distribution
  • Minimizes the impact of varying job site conditions

Conclusion

Road rehabilitation is pivotal in maintaining roadways that can open journeys to endless possibilities. By leveraging a variety of innovative techniques, we can effectively rejuvenate and enhance the quality of our roads while minimizing waste and encouraging sustainability.

Related Articles

You are about to add to your My Solutions page. Do you want to proceed?
Select the destination where you want to move to.
New Folder
    • Applied Filters:
    • Clear All

product-image
Please adjust the following properties from

ISO Catalog Number

ANSI Catalog Number

to find similar products.

The following files are available

Please select a file to download

Models

You should be logged to see your dashboard information
Session expired due to inactivity, please login again
The product/s () you were trying to add to the cart is/are not available, please contact customer service
item(s) successfully added to the cart
View Cart

. Please enter the desired qty for the material(s) you want to include in your promotion or Proceed Without Promotion and only your base materials will be added to the cart.

Minimum quantity should be

SAP Material Number ISO Catalog Number Grade  

You are about to leave the Solution building process.

Are you sure you want to leave?

Standard

ALL

Material

Select a Value

Hardness

--

Hardness Scale

--

Permitted Groups :

Group

SubGroup

Hardness (HB)

Hardness (HRC)