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コロナウィルスCOVID-19: ケナメタルの対応について
Beyond™ Evolution™溝入れインサート
Beyond™ Evolution™溝入れインサート
Beyond™ Evolution™溝入れインサート
Beyond™ Evolution™溝入れインサート

溝入れおよび突っ切り加工

Beyond™ Evolution™溝入れインサート

Features and benefits

  • ポジのチップブレーカーで切削抵抗を低減

  • 側面の旋削作業での切り屑排出のために設計されたブレーカー形状

  • あらゆる被削材に対する高い性能を発揮

  • さらに精密な幅と優れた再現性

Workpiece Material

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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade Insert Size [W] Cutting Width [W] Cutting Width Cuttg Width (+/-) Tolerance Cuttg Width (+/-) Tolerance [RR] Corner Radius [RR] Corner Radius [LI] Insert Length [LI] Insert Length
5988771 EG0200M02P02GUP EG0200M02P02GUP   KCU25 2 2.0000 .0787 0.025000 .0010 0.2000 .7870 8.9210 .3512
5941102 EG0300M03P04GUP EG0300M03P04GUP   KCU25 3 3.0000 .1181 0.025000 .0010 0.4000 .0157 9.5500 .3760
5941103 EG0400M04P04GUP EG0400M04P04GUP   KCU25 4 4.0000 .1575 0.025000 .0010 0.4000 .0158 10.1450 .3990
5941104 EG0400M04P08GUP EG0400M04P08GUP   KCU25 4 4.0000 .1575 0.025000 .0010 0.8000 .0315 10.1450 .3994
6012701 EG0400M04P08GUP EG0400M04P08GUP   KCU10 4 4.0000 .1575 0.025000 .0010 0.8000 .0315 10.1450 .3994
6012702 EG0500M05P04GUP EG0500M05P04GUP   KCU10 5 5.0000 .1968 0.025000 .0010 0.4000 .0157 12.1830 .4796
5988772 EG0600M06P04GUP EG0600M06P04GUP   KCU25 6 6.0000 .2362 0.025000 .0010 0.4000 .0157 14.5310 .0572
5988778 EG0800M08P12GUP EG0800M08P12GUP   KCU25 8 8.0000 .3150 0.025000 .0010 1.2000 .0470 17.4000 .6850
6012711 EG1000M10P12GUP EG1000M10P12GUP   KCU10 10 10.0000 .3940 0.025000 .0010 1.2000 .0470 20.7000 .8150
5941105 EG0300M03P02GUP EG0300M03P02GUP   K313 3 3.0000 .1180 0.025000 .0010 0.2000 .0079 9.5500 .3760
5941108 EG0400M04P04GUP EG0400M04P04GUP   K313 4 4.0000 .1575 0.025000 .0010 0.4000 .0158 10.1450 .3990
5988836 EG0500M05P04GUP EG0500M05P04GUP   K313 5 5.0000 .1968 0.025000 .0010 0.4000 .0157 12.1830 .4796
5988837 EG0500M05P08GUP EG0500M05P08GUP   K313 5 5.0000 .1970 0.025000 .0010 0.8000 .0320 12.2000 .4800
5988834 EG0600M06P04GUP EG0600M06P04GUP   K313 6 6.0000 .2362 0.025000 .0010 0.4000 .0157 14.5310 .0572
5988839 EG0800M08P08GUP EG0800M08P08GUP   K313 8 8.0000 .3150 0.025000 .0010 0.8000 .0310 17.4000 .6850
5988851 EG1000M10P12GUP EG1000M10P12GUP   K313 10 10.0000 .3940 0.025000 .0010 1.2000 .0470 20.7000 .8150
5988779 EG1000M10P12GUP EG1000M10P12GUP   KCU25 10 10.0000 .3940 0.025000 .0010 1.2000 .0470 20.7000 .8150
6012687 EG0200M02P02GUP EG0200M02P02GUP   KCU10 2 2.0000 .0787 0.025000 .0010 0.2000 .7870 8.9210 .3512
5941101 EG0300M03P02GUP EG0300M03P02GUP   KCU25 3 3.0000 .1180 0.025000 .0010 0.2000 .0079 9.5500 .3760
6012688 EG0300M03P02GUP EG0300M03P02GUP   KCU10 3 3.0000 .1180 0.025000 .0010 0.2000 .0079 9.5500 .3760
6012689 EG0300M03P04GUP EG0300M03P04GUP   KCU10 3 3.0000 .1181 0.025000 .0010 0.4000 .0157 9.5500 .3760
6012690 EG0400M04P04GUP EG0400M04P04GUP   KCU10 4 4.0000 .1575 0.025000 .0010 0.4000 .0158 10.1450 .3990
5988774 EG0500M05P04GUP EG0500M05P04GUP   KCU25 5 5.0000 .1968 0.025000 .0010 0.4000 .0157 12.1830 .4796
5988775 EG0500M05P08GUP EG0500M05P08GUP   KCU25 5 5.0000 .1970 0.025000 .0010 0.8000 .0320 12.2000 .4800
6012703 EG0500M05P08GUP EG0500M05P08GUP   KCU10 5 5.0000 .1970 0.025000 .0010 0.8000 .0320 12.2000 .4800
6012704 EG0600M06P04GUP EG0600M06P04GUP   KCU10 6 6.0000 .2362 0.025000 .0010 0.4000 .0157 14.5310 .0572
5988773 EG0600M06P08GUP EG0600M06P08GUP   KCU25 6 6.0000 .2362 0.025000 .0010 0.8000 .0315 14.5400 .5720
6012705 EG0600M06P08GUP EG0600M06P08GUP   KCU10 6 6.0000 .2362 0.025000 .0010 0.8000 .0315 14.5400 .5720
6012707 EG0700M06P08GUP EG0700M06P08GUP   KCU10 6 7.0000 .2760 0.025000 .0010 0.8000 .0310 14.5000 .5720
5988777 EG0800M08P08GUP EG0800M08P08GUP   KCU25 8 8.0000 .3150 0.025000 .0010 0.8000 .0310 17.4000 .6850
6012708 EG0800M08P08GUP EG0800M08P08GUP   KCU10 8 8.0000 .3150 0.025000 .0010 0.8000 .0310 17.4000 .6850
5988818 EG0200M02P02GUP EG0200M02P02GUP   K313 2 2.0000 .0787 0.025000 .0010 0.2000 .7870 8.9210 .3512
5941107 EG0300M03P04GUP EG0300M03P04GUP   K313 3 3.0000 .1181 0.025000 .0010 0.4000 .0157 9.5500 .3760
5941109 EG0400M04P08GUP EG0400M04P08GUP   K313 4 4.0000 .1575 0.025000 .0010 0.8000 .0315 10.1450 .3994
5988835 EG0600M06P08GUP EG0600M06P08GUP   K313 6 6.0000 .2362 0.025000 .0010 0.8000 .0315 14.5400 .5720
5988776 EG0700M06P08GUP EG0700M06P08GUP   KCU25 6 7.0000 .2760 0.025000 .0010 0.8000 .0310 14.5000 .5720
5988838 EG0700M06P08GUP EG0700M06P08GUP   K313 6 7.0000 .2760 0.025000 .0010 0.8000 .0310 14.5000 .5720
5988840 EG0800M08P12GUP EG0800M08P12GUP   K313 8 8.0000 .3150 0.025000 .0010 1.2000 .0470 17.4000 .6850
6012709 EG0800M08P12GUP EG0800M08P12GUP   KCU10 8 8.0000 .3150 0.025000 .0010 1.2000 .0470 17.4000 .6850
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  • P Steel (26)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (26)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (26)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (26)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (26)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (26)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (26)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (26)
  • M Stainless Steel (26)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (26)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (26)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (26)
  • K Cast Iron (26)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (26)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (26)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (26)
  • N Non-Ferrous Materials (39)
    • N1
      Wrought Aluminum
      (39)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (26)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (39)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (26)
    • N6
      Carbon, Graphite Composites, CFRP
      (26)
  • S High-Temp Alloys (39)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (39)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (39)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (39)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (39)
  • H Hardened Materials (13)
    • H1
      Hardened Materials 44-48 HRC
      (13)
    • H2
      Hardened Materials 48-55 HRC
      (13)
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  • CN (23)
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  • Cut-Off (39)
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  • Smooth Cut (39)
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  • K313 (13)
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  • N (39)
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  • PRISMATIC (39)
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  • PRISMATIC (39)
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  • 6 (9)
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  • H W (39)
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  • K313 (13)
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  • Beyond Evolution (39)
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  • I (39)
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  • N (39)
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Grades

  • K313

    組成:バインダ低含で高硬度の非合金、WC/Co微粒子材種アプリケーション:切れ刃の強度が非常に高く耐磨耗性に優れているため、チタン、鋳鉄、オーステナイト系ステンレス鋼、非鉄金属、非金属、およびほとんどすべての耐熱合金の加工に最適です。熱変形と境界磨耗への優れた耐性があります。くぼみや傷を最小限に抑えるよう十分に調整された微粒子構造により、長寿命と信頼性を実現します。

    S
    N
  • KCU10

    組成:高性能の多層PVDコーティングが施された、耐変形性に優れた非合金超硬母材の材種。新改良コーティングにより切れ刃安定性が向上し、幅広い切削速度と送り量に対応します。アプリケーション:KCU10は、ほとんどのワーク材の仕上げから一般加工までを幅広い切削速度と送り量で行うのに理想的な材種です。向上した切れ刃の靭性と高速切削/高送り量により、ほとんどの鋼、ステンレス鋼、鋳鉄、非鉄材料、超合金の加工に優れた力を発揮します。

    P
    S
    H
    K
    M
    N
  • KCU25

    旋削加工 組成:硬質のAlTiNコーティングと微細粒の非合金母材を持つ高性能PVD材種。新改良コーティングにより切れ刃安定性が向上し、幅広い切削速度と送り量に対応します。

    旋削加工 アプリケーション:KCU25材種は、ほとんどの鋼、ステンレス鋼、耐熱合金、チタン、鉄、非鉄材料の幅広い切削速度と送り量の一般加工に最適です。向上した切れ刃の靱性により、断続切削と高送り量に対応します。

    穴あけ加工 組成: 高性能CVD TiCN-Al2O3コーティングと強靱な超硬母材が組み合わされています。

    穴あけ加工 アプリケーション: 鋼、ステンレス鋼、鋳鉄の第1選択です。 幅広い加工条件において、適切な耐変形性、優れた切れ刃強度、突出した耐磨耗性を発揮し、非常に高い信頼性を保ちながら高い生産性が見込めます。

    P
    S
    K
    M
    N