Mill 1-10™
スローアウェイエンドミル
Features and benefits
- 大きなランピング角。
- 仕上げ面がより良好に。
- 側壁は90°に加工。
- 高いRPM能力。
Uses and application
フェイスミーリング
ヘリカルミーリング
ランピング加工：ブランク
溝加工：スクエアエンド
側面加工／ショルダー加工：スクエアエンド
ポケット溝加工
シャンク — ストレート プレーン
ミーリング — スルークーラント
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | First Choice | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [L] Overall Length | [L] Overall Length | [L2] Head Length | [L2] Head Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3744617 | 16A02R025A16ED10R31-170 | 16A02R025A16ED10R31-170 | 16.0000 | .6300 | 16.0 | .6299 | 169.6900 | 6.681 | 24.6900 | .9720 | 9.7300 | .3830 | ||
| 3744619 | 20A02R032A20ED10-170 | 20A02R032A20ED10-170 | 20.0000 | .7870 | 20.0 | .7874 | 170.0000 | 6.693 | 32.0000 | 1.260 | 10.0800 | .3970 | ||
| 3744621 | 20A03R032A20ED10-170 | 20A03R032A20ED10-170 | 20.0000 | .7870 | 20.0 | .7874 | 170.0000 | 6.693 | 32.0000 | 1.260 | 10.0800 | .3970 | ||
| 3744625 | 25A03R040A25ED10R31-200 | 25A03R040A25ED10R31-200 | 25.0000 | .9840 | 25.0 | .9843 | 199.7200 | 7.863 | 39.7200 | 1.564 | 9.7500 | .3840 | ||
| 3744627 | 25A04R040A25ED10R31-200 | 25A04R040A25ED10R31-200 | 25.0000 | .9840 | 25.0 | .9843 | 199.7200 | 7.863 | 39.7200 | 1.564 | 9.7800 | .3850 | ||
| 3744630 | 32A04R048A32ED10R31-200 | 32A04R048A32ED10R31-200 | 32.0000 | 1.260 | 32.0 | 1.259 | 199.7200 | 7.863 | 47.7200 | 1.879 | 9.7000 | .3820 | ||
| 3744616 | 16A02R025A16ED10-170 | 16A02R025A16ED10-170 | 16.0000 | .6300 | 16.0 | .6299 | 170.0000 | 6.693 | 25.0000 | .9840 | 10.0600 | .3960 | ||
| 3744618 | 18A02R028A16ED10-170 | 18A02R028A16ED10-170 | 18.0000 | .7090 | 16.0 | .6299 | 170.0000 | 6.693 | 28.0000 | 1.102 | 10.0600 | .3960 | ||
| 3744622 | 20A03R032A20ED10R31-170 | 20A03R032A20ED10R31-170 | 20.0000 | .7870 | 20.0 | .7874 | 169.7200 | 6.682 | 31.7200 | 1.249 | 9.8000 | .3860 | ||
| 3744623 | 22A03R032A20ED10-170 | 22A03R032A20ED10-170 | 22.0000 | .8660 | 20.0 | .7874 | 170.0000 | 6.693 | 32.0000 | 1.260 | 10.0600 | .3960 | ||
| 3744624 | 25A03R040A25ED10-200 | 25A03R040A25ED10-200 | 25.0000 | .9840 | 25.0 | .9843 | 200.0000 | 7.874 | 40.0000 | 1.575 | 10.0300 | .3950 | ||
| 3744626 | 25A04R040A25ED10-200 | 25A04R040A25ED10-200 | 25.0000 | .9840 | 25.0 | .9843 | 200.0000 | 7.874 | 40.0000 | 1.575 | 10.0300 | .3950 | ||
| 3744628 | 28A04R040A25ED10-200 | 28A04R040A25ED10-200 | 28.0000 | 1.102 | 25.0 | .9843 | 200.0000 | 7.874 | 40.0000 | 1.575 | 10.0100 | .3940 | ||
| 3744629 | 32A04R048A32ED10-200 | 32A04R048A32ED10-200 | 32.0000 | 1.260 | 32.0 | 1.259 | 200.0000 | 7.874 | 48.0000 | 1.890 | 9.9600 | .3920 | ||
| 3744631 | 32A05R048A32ED10-200 | 32A05R048A32ED10-200 | 32.0000 | 1.260 | 32.0 | 1.259 | 200.0000 | 7.874 | 48.0000 | 1.890 | 9.9600 | .3920 | ||
| 3744620 | 20A02R032A20ED10R31-170 | 20A02R032A20ED10R31-170 | 20.0000 | .7870 | 20.0 | .7874 | 169.7200 | 6.682 | 31.7200 | 1.249 | 9.8300 | .3870 | ||
| 3744632 | 32A05R048A32ED10R31-200 | 32A05R048A32ED10R31-200 | 32.0000 | 1.260 | 32.0 | 1.259 | 199.7200 | 7.863 | 47.7200 | 1.879 | 9.6800 | .3810 |
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Chamfer Milling (17)
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Mill 1-10 (17)
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| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear resistance |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
| P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .E..HD | KCPK30 |
| P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| M1–M2 | .E..LD | KCSM40 | .S..GD | KC725M | .E..HD | KCSM40 |
| M3 | .E..LD | KCSM40 | .S..GD | KCPM40 | .E..HD | KCSM40 |
| K1–K2 | .E..LD | KCK15 | .S..GD | KCK15 | .E..HD | KCK15 |
| K3 | .E..LD | KC520M | .S..GD | KC520M | .E..HD | KC520M |
| N1–N2 | .F..LDJ | KC410M | .E..LDJ | KC422M | .E..LD | KC510M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
| S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| S3 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| S4 | .E..LD | KCSM40 | .S..GE | KCSM40 | .E..HD | KCSM40 |
| H1 | .E..LD | KC510M | – | – | – | – |
推奨送り量の開始値 [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..LDJ |
| .F..-PCD | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,16 | 0,27 | 0,05 | 0,15 | 0,25 | .F..-PCD |
| .E..LDJ | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,32 | 0,06 | 0,16 | 0,28 | 0,05 | 0,15 | 0,25 | .E..LDJ |
| .E..LD | 0,12 | 0,35 | 0,57 | 0,09 | 0,25 | 0,41 | 0,07 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..LD |
| .S..GE | 0,23 | 0,46 | 0,70 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GE |
| .S..GD | 0,23 | 0,47 | 0,71 | 0,17 | 0,34 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 | .S..GD |
| .E..HD | 0,23 | 0,51 | 0,82 | 0,17 | 0,37 | 0,59 | 0,13 | 0,28 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LDJ | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .F..LDJ |
| .F..-PCD | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .F..-PCD |
| .E..LDJ | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | .E..LDJ |
| .E..LD | .005 | .014 | .023 | .004 | .010 | .016 | .003 | .008 | .012 | .002 | .007 | .011 | .002 | .006 | .010 | .E..LD |
| .S..GE | .009 | .018 | .028 | .007 | .013 | .020 | .005 | .010 | .015 | .004 | .009 | .013 | .004 | .008 | .012 | .S..GE |
| .S..GD | .009 | .019 | .028 | .007 | .013 | .020 | .005 | .010 | .015 | .004 | .009 | .013 | .004 | .008 | .012 | .S..GD |
| .E..HD | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 | .E..HD |
| LightMachining | GeneralPurpose | HeavyMachining |
推奨切削速度の開始値 [m/min]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | KD1410 | |||||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 550 | 485 | 450 | 455 | 395 | 370 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 340 | 310 | 275 | 280 | 255 | 230 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 310 | 275 | 255 | 255 | 230 | 205 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 245 | 200 | 170 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 230 | 215 | 190 | 190 | 175 | 160 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 275 | 250 | 230 | 260 | 230 | 210 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 190 | 170 | 145 | 160 | 135 | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 225 | 200 | 175 | 205 | 185 | 155 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 205 | 175 | 160 | 185 | 160 | 140 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 160 | 145 | 125 | 145 | 130 | 115 | – | – | – | |
| K | 1 | 190 | 170 | 150 | – | – | – | – | – | – | 295 | 265 | 240 | 270 | 245 | 215 | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 360 | 325 | 295 | 295 | 265 | 240 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 230 | 205 | 190 | 210 | 190 | 175 | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 285 | 255 | 235 | 235 | 210 | 190 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 195 | 175 | 160 | 175 | 160 | 145 | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 240 | 215 | 200 | 195 | 175 | 160 | – | – | – | |
| N | 1–2 | 795 | 695 | 600 | 1215 | 1080 | 995 | 1075 | 945 | 875 | 640 | 570 | 525 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 2755 | 2450 | 2255 |
| 3 | – | – | – | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 2285 | 1670 | 1355 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 50 | 35 | 60 | 45 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | 160 | 130 | 90 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | 140 | 115 | 95 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | K313 | KC410M | KC422M | KC510M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | KD1410 | |||||||||||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1080 | 940 | 880 | 860 | 750 | 700 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 900 | 790 | 660 | 720 | 630 | 530 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 830 | 700 | 580 | 660 | 560 | 460 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | 800 | 650 | 550 | – | – | – | 740 | 610 | 490 | 590 | 490 | 390 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 550 | 490 | 490 | 440 | 390 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 540 | 410 | 330 | 430 | 330 | 260 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 590 | 540 | 560 | 490 | 450 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 610 | 520 | 430 | 510 | 430 | 360 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 460 | 400 | 310 | 380 | 330 | 260 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | – | – | – | |
| K | 1 | 620 | 550 | 490 | – | – | – | – | – | – | 960 | 870 | 780 | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | 760 | 680 | 630 | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | 640 | 570 | 520 | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | – | – | – | |
| N | 1–2 | 2610 | 2280 | 1960 | 3990 | 3550 | 3270 | 3520 | 3100 | 2870 | 2100 | 1870 | 1720 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 9030 | 8040 | 7400 |
| 3 | – | – | – | 3550 | 3270 | 3000 | 3100 | 2870 | 2500 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 7490 | 5470 | 4440 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 170 | 130 | 90 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 170 | 120 | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | 525 | 425 | 300 | – | – | – | 390 | 300 | 230 | – | – | – | – | – | – | 460 | 380 | 310 | – | – | – | – | – | – |
アプリケーション例
| insert style | cutting diameter | max ramp angle to non-cutting corner tangent | max ramp angle to steel body interference | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
| Mill-1, 10mm | 12 | not recommended | not recommended | not recommended | not recommended | not recommended |
| Mill-1, 10mm | 16 | 9,7° | 12,3° | 19,50 | 28,73 | 32 |
| Mill-1, 10mm | 18 | 7,6° | 9,6° | 23,29 | 32,68 | 63 |
| Mill-1, 10mm | 20 | 6,2° | 8,6° | 27,25 | 36,63 | 40 |
| Mill-1, 10mm | 22 | 5,2° | 7,0° | 31,25 | 40,63 | 44 |
| Mill-1, 10mm | 25 | 4,2° | 5,3° | 37,26 | 46,62 | 50 |
| Mill-1, 10mm | 28 | 3,5° | 4,3° | 43,26 | 52,62 | 56 |
| Mill-1, 10mm | 32 | 2,8° | 3,3° | 51,27 | 60,62 | 64 |
| Mill-1, 10mm | 40 | 2,0° | 2,3° | 67,30 | 76,61 | 80 |
| Mill-1, 10mm | 42 | 1,9° | 2,1° | 71,32 | 80,60 | 82 |
| Mill-1, 10mm | 50 | 1,5° | 1,6° | 87,53 | 96,86 | 100 |
| Mill-1, 10mm | 63 | 1,2° | 1,2° | 113,54 | 122,86 | 126 |
| Mill-1, 10mm | 80 | 0,9° | 0,9° | 147,54 | 156,85 | 160 |
| Mill-1, 10mm | 100 | 0,7° | 0,7° | 187,54 | 196,85 | 200 |
Application Examples
| insert style | cutting diameter | max ramp angle to non-cutting corner tangent | max ramp angle to steel body interference | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
| Mill-1, 10mm | .500 | not recommended | not recommended | not recommended | not recommended | not recommended |
| Mill-1, 10mm | .625 | 9.9° | 12.5° | .758 | 1.121 | 1.250 |
| Mill-1, 10mm | .750 | 6.8° | 9.7° | .998 | 1.367 | 1.500 |
| Mill-1, 10mm | .875 | 5.1° | 6.8° | 1.248 | 1.617 | 1.750 |
| Mill-1, 10mm | 1.000 | 4.1° | 5.1° | 1.498 | 1.867 | 2.000 |
| Mill-1, 10mm | 1.100 | 3.5° | 4.3° | 1.698 | 2.067 | 2.200 |
| Mill-1, 10mm | 1.250 | 2.9° | 3.4° | 1.999 | 2.367 | 2.500 |
| Mill-1, 10mm | 1.500 | 2.2° | 2.4° | 2.499 | 2.867 | 3.000 |
| Mill-1, 10mm | 2.000 | 1.2° | 1.6° | 3.509 | 3.876 | 4.000 |
| Mill-1, 10mm | 2.500 | 1.2° | 1.2° | 4.509 | 4.876 | 5.000 |
| Mill-1, 10mm | 3.000 | 0.9° | 1.0° | 5.509 | 5.876 | 6.000 |
| Mill-1, 10mm | 4.000 | 0.7° | 0.7° | 7.509 | 7.876 | 8.000 |
