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Inserts
Inserts
Inserts
Inserts

Wheel Reprofiling/Wheelset Turning

Inserts

Features and benefits

Kennametal stocks a complete line of standard inserts for wheel and axle machining. Inserts are available in various styles, sizes, and grades.



  • Wheel boring — moulded chipbreaker inserts in round, square, octagon, and regrindable inserts.


  • Axle turning — triangle- and diamond-shaped inserts with chipbreakers.


  • Wheel turning — rectangular and square styles, with or without moulded chipbreakers.


  • Wheel turning — round buttons with centre hole for locking.

Workpiece Material

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [S] Insert Thickness [S] Insert Thickness [D1] Insert Hole Size [D1] Insert Hole Size
6105108 RCMX2507M076 DELETE RCMX2507M076 DELETE KCP25B 7.940 .3125 7.400 .2913
1198468 RCMX1003M0 RCMX1003M0 CL4 3.180 .1250 3.700 .1457
6290931 RCMX09T300 RCMX325 KCS10 3.9700 .1560 4.0000 .1570
1198481 RCMX1003M0 RCMX1003M0 CM5 3.180 .1250 3.700 .1457
6181316 RCMX2507M076 RCMX2507M076 KCP25B 7.9400 .3125 7.4000 .2913
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Workpiece Material
  • P Steel (2)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (2)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (2)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (2)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (2)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (2)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (2)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (2)
  • M Stainless Steel (1)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (1)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (1)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (1)
  • K Cast Iron (2)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (2)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (2)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (2)
  • S High-Temp Alloys (1)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (1)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (1)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (1)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (1)
Applications
  • ID Thread Turning (5)
Cutting Edges Per Insert
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  • KCP25B (2)
  • CL4 (1)
  • CM5 (1)
  • KCS10 (1)
Wiper Insert
  • N (5)
frontEnd
Insert Shape
  • R-ROUND (5)
insertGeometry
Shape
  • R-ROUND (5)
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Chip Breaker CBMD
  • 76 (2)
Cutting Tool Material
  • H W (4)
  • H T (1)
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  • M (5)
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  • KCP25B (2)
  • CL4 (1)
  • CM5 (1)
  • KCS10 (1)
Platform
  • Railroad Turning (1)
Tool Unit
  • I (5)
  • M (5)
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  • N (3)
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Grades

  • CL4
  • CM5
  • KCP25B

    組成:卓越した層間密着性を持つ新設計の多層MTCVD-TiCN-Al2O3-TiOCNコーティングを備えた、強靭な高コバルト材種。アプリケーション:最適な汎用旋削加工用材種であり、ほとんどの鋼、フェライト系およびマルテンサイト系ステンレス鋼に利用可能です。適切な母材設計を施すことによって、卓越したインサート切れ刃強度とともに適度な耐変形性を確保しています。コーティング層が、幅広い加工条件で良好な耐磨耗性を発揮し、また、ポストコーティングによってマイクロチッピングが最小限に抑えられ、コーティングの母材への密着性が向上します。その結果、工具寿命が長くなり被削材の仕上げもさらに改善しています。

    P
    K
  • KCS10

    組成: 高性能PVD-AlTiNコーティングを施した微粒子超硬タングステン材種。

    アプリケーション: KCS10材種は、耐熱合金の生産性の高い加工向けに特別に設計された材種です。微粒子超硬タングステン母材は優れた靭性と耐変形性を実現します。さらに、高性能PVDコーティングによって従来のPVDコーティング切削工具の2倍の高速金属加工が可能です。

    S
    M