Product Similar To :
KSSR™ • Ceramic Wiper Insert • XNXF • High-Speed Machining
Milling insert with wiper facet • Honed cutting edge
Material Number4061407
ISO Catalog IDXNXF1204ZNENWANSI Catalog IDXNXF43ZNENW
- K Cast Iron
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| Material Number | 4061407 |
| ISO Catalog ID | XNXF1204ZNENW |
| ANSI Catalog ID | XNXF43ZNENW |
| Grade | KY3500 |
| [D] Insert IC Size | 12.7 mm |
| [D] Insert IC Size | 0.5 in |
| [S] Insert Thickness | 4.76 mm |
| [S] Insert Thickness | 0.1875 in |
| [L10] Insert Cutting Edge Length | 12.7 mm |
| [L10] Insert Cutting Edge Length | 0.5 in |
| [BS] Corner Facet Length | 9.5 mm |
| [BS] Corner Facet Length | 0.374 in |
| [Rε] Corner Radius | 1.2 mm |
| [Rε] Corner Radius | 0.047 in |
| Average Chip Thickness [HM] | 0.203 mm |
| Average Chip Thickness [HM] | 0.008 in |
| Cutting Edges per Insert | 2 |
Workpiece Materials
- Cast Iron
Grades
KY3500
A ceramic cutting material based on micro-grain Si3N4 primarily for use in light to general machining of gray cast iron and ferritic ductile cast iron. Dry machining is recommended.
Features and benefits
- Milling insert for cast iron and compacted graphite iron (CGI) machining.
- Perfect solution for any production with transfer lines.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..LD | 0,18 | 0,46 | 0,82 | 0,13 | 0,33 | 0,59 | 0,10 | 0,25 | 0,44 | 0,09 | 0,22 | 0,39 | 0,08 | 0,20 | 0,35 | .E..LD |
| .S..GP | 0,20 | 0,50 | 0,90 | 0,14 | 0,36 | 0,65 | 0,11 | 0,27 | 0,48 | 0,09 | 0,24 | 0,42 | 0,09 | 0,22 | 0,39 | .S..GP |
| .S..HE | 0,18 | 0,51 | 0,95 | 0,13 | 0,37 | 0,69 | 0,10 | 0,28 | 0,51 | 0,09 | 0,24 | 0,45 | 0,08 | 0,22 | 0,41 | .S..HE |
| .A..SN | 0,24 | 0,59 | 0,95 | 0,17 | 0,43 | 0,69 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,45 | 0,10 | 0,26 | 0,41 | .A..SN |
| Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
| Material Group | KCK15 | KC514M | KC524M | KC907M | KC914M | KC917M | KY3500 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 505 | 460 | 410 | 480 | 350 | 255 | 450 | 320 | 230 | 490 | 365 | 305 | 420 | 360 | 300 | 360 | 300 | 240 | 965 | 880 | 780 |
| 2 | 400 | 355 | 330 | 420 | 280 | 205 | 390 | 250 | 190 | 385 | 300 | 250 | 360 | 300 | 250 | 300 | 240 | 200 | 765 | 685 | 635 | |
| 3 | 335 | 300 | 275 | 335 | 260 | 200 | 300 | 225 | 160 | 300 | 250 | 200 | 300 | 250 | 200 | 240 | 200 | 160 | 645 | 570 | 525 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
| Material Group | Light | General | Heavy | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear | toughness | |||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1 | – | – | – | – | – | – |
| P3 | – | – | – | – | – | – |
| P5 | – | – | – | – | – | – |
| M1 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1 | .E..LD | KCK15 | .S..GP | KCK15 | .A..SN | KY3500 |
| K3 | .E..LD | KCK20 | .S..GP | KCK20 | .S..HE | KCK20 |
| N1 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
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