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| Material Number | 5542243 |
| ISO Catalog ID | WOEJ090512SRGD |
| ANSI Catalog ID | WOEJ090512SRGD |
| Grade | KCPM40 |
| [D] Insert IC Size | 8.9 mm |
| [D] Insert IC Size | 0.35 in |
| [S] Insert Thickness | 5.4 mm |
| [S] Insert Thickness | 0.213 in |
| [Rε] Corner Radius | 1.2 mm |
| [Rε] Corner Radius | 0.047 in |
| Cutting Edges per Insert | 6 |
Grades
KCPM40
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | 1,15 | 2,42 | 3,84 | 0,82 | 1,71 | 2,67 | 0,61 | 1,26 | 1,96 | 0,53 | 1,10 | 1,70 | 0,49 | 1,01 | 1,55 | .S..GD |
| .S..HD | 1,15 | 2,78 | 4,27 | 0,82 | 1,96 | 2,94 | 0,61 | 1,44 | 2,16 | 0,53 | 1,26 | 1,87 | 0,49 | 1,15 | 1,71 | .S..HD |
| Light | General | Heavy |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | .045 | .089 | .141 | .032 | .063 | .098 | .024 | .047 | .072 | .021 | .040 | .063 | .019 | .037 | .057 | .S..GD |
| .S..HD | .045 | .109 | .168 | .032 | .077 | .116 | .024 | .057 | .085 | .021 | .049 | .074 | .019 | .045 | .067 | .S..HD |
| Material Group | KC522M | KC725M | KCK15 | KCPK30 | |||||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 |
| 2 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | |
| 3 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| Screw-On | KF2X100W0902M12L138 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X125W0902M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0904M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| End Mills | KF2X100W0902C100L600 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X100W0902C100L800 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 | |
| KF2X125W0903C125L600 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903C125L800 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903C125L600 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0903C125L800 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| Face Mills | KF2X150W0904S050L157 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 |
| KF2X200W0905S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X200W0906S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X250W0906S075L175 | 0.7° | 1.1° | 0.6° | 4.305 | 4.36 | 5.0 | |
| KF2X300W0907S100L175 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 | |
| KF2X300W0907S125L200 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 |
| Rt | Wt | t |
| .110 | .312 | .045 |
| cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| Screw-On | KF2X2X25Z02M12WO09 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X32Z03M16WO09 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03M16WO09 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| KF2X42Z04M16WO09 | 1.2° | 1.9° | 0.8° | 68,7 | 75,9 | 84 | |
| End Mills | KF2X25Z02A25WO09L140 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X25Z02A25WO09L200 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X25Z02A25WO09L300 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X28Z02A25WO09L200 | 3.1° | 4.6° | 2.5° | 31,6 | 38,8 | 56 | |
| KF2X32Z03A32WO09L150 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L200 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L300 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03A32WO09L200 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| Face Mills | KF2X40Z04WO09 | 1.3° | 2.0° | 1.2° | 56,4 | 63,6 | 80 |
| KF2X50Z05WO09 | 1.0° | 1.5° | 0.8° | 76,7 | 83,9 | 100 | |
| KF2X52Z05WO09 | 1.0° | 1.4° | 0.8° | 80,7 | 87,9 | 104 | |
| KF2X63Z05S22WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X63Z05WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X66Z06S22WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X66Z06WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X80Z07WO09 | 0.6° | 0.9° | 0.4° | 136,6 | 143,8 | 160 |
| diameter | max ramp angle | max ramp angle for 360° helical interpolation | max plunge depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| 1.50 | 5.5° | 1.93° | 0.076 | 1.90 | 2.22 | 3.00 |
| 2.00 | 4.4° | 1.18° | 0.076 | 2.86 | 3.22 | 4.00 |
| 2.50 | 3.0° | 0.85° | 0.076 | 3.85 | 4.22 | 5.00 |
| 3.00 | 2.3° | 0.67° | 0.076 | 4.84 | 5.21 | 6.00 |
| 4.00 | 1.6° | 0.47° | 0.076 | 6.84 | 7.21 | 8.00 |
| 5.00 | 1.2° | 0.36° | 0.076 | 8.84 | 9.21 | 10.00 |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
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