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Obróbka kształtowa Top Notch™

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
4045245 DCGR150404 DPGR431 KCU10 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.9390 .2732 0.4000 .0156
4050521 DCGR150404 DPGR431 KCU25 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.9390 .2732 0.4000 .0156
1163288 DCGR150404 DPGR431 K313 12.700 .5000 15.504 .6104 4.760 .1875 6.939 .2732 0.400 .0156
1849938 DCGR150404 DPGR431 KC5025 12.700 .5000 15.504 .6104 4.760 .1875 6.939 .2732 0.400 .0156
1163341 DCGR150408 DPGR432 K68 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
4045246 DCGR150408 DPGR432 KCU10 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
1849689 DCGR150408 DPGR432 KT315 12.700 .5000 15.504 .6104 4.760 .1875 6.477 .2550 0.800 .0312
1163289 DPGR150408 DPGR432 K313 12.700 .5000 15.504 .6104 4.760 .1875 6.477 .2550 0.800 .0312
1849053 DCGR150412 DPGR433 KC5010 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.0140 .2368 1.2000 .0468
4050523 DCGR150412 DPGR433 KCU25 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.0140 .2368 1.2000 .0468
1785760 DCGR150412 DPGR433 KC5410 12.700 .5000 15.504 .6104 4.760 .1875 6.014 .2368 1.200 .0468
4045247 DCGR150412 DPGR433 KCU10 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.0140 .2368 1.2000 .0468
1849864 DCGR150412 DPGR433 KT315 12.700 .5000 15.504 .6104 4.760 .1875 6.014 .2368 1.200 .0468
1849051 DCGR150404 DPGR431 KC5010 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.9390 .2732 0.4000 .0156
1263270 DCGR150404 DPGR431 KD100 12.700 .5000 15.504 .6104 4.760 .1875 6.939 .2732 0.400 .0156
1849688 DCGR150404 DPGR431 KT315 12.700 .5000 15.504 .6104 4.760 .1875 6.939 .2732 0.400 .0156
1849052 DCGR150408 DPGR432 KC5010 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
3643862 DCGR150408 DPGR432 KD1425 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
4050522 DCGR150408 DPGR432 KCU25 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
1263273 DCGR150408 DPGR432 KD100 12.700 .5000 15.504 .6104 4.760 .1875 6.477 .2550 0.800 .0312
1849939 DCGR150408 DPGR432 KC5025 12.700 .5000 15.504 .6104 4.760 .1875 6.477 .2550 0.800 .0312
1785759 DCGR150408 DPGR432 KC5410 12.7000 .5000 15.5040 .6104 4.7600 .1875 6.4770 .2550 0.8000 .0312
1163342 DCGR150412 DPGR433 K68 12.700 .5000 15.504 .6104 4.760 .1875 6.014 .2368 1.200 .0468
1849940 DCGR150412 DPGR433 KC5025 12.700 .5000 15.504 .6104 4.760 .1875 6.014 .2368 1.200 .0468
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  • P Steel (15)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (15)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (15)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (15)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (15)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (15)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (15)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (15)
  • M Stainless Steel (15)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (15)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (15)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (15)
  • K Cast Iron (12)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (12)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (12)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (12)
  • N Non-Ferrous Materials (19)
    • N1
      Wrought Aluminum
      (18)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (14)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (1)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (19)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (15)
    • N6
      Carbon, Graphite Composites, CFRP
      (14)
  • S High-Temp Alloys (16)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (16)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (16)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (16)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (16)
  • H Hardened Materials (6)
    • H1
      Hardened Materials 44-48 HRC
      (6)
    • H2
      Hardened Materials 48-55 HRC
      (3)
Applications
  • ID Thread Turning (24)
Cutting Edges Per Insert
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Grade Of Cutting Tool
  • KC5010 (3)
  • KC5025 (3)
  • KCU10 (3)
  • KCU25 (3)
  • KT315 (3)
  • K313 (2)
  • K68 (2)
  • KC5410 (2)
  • KD100 (2)
  • KD1425 (1)
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  • N (22)
frontEnd
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  • D-DIAMOND/RHOMBIC 55 (24)
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  • D-DIAMOND/RHOMBIC 55 (24)
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  • H W (18)
  • D P (3)
  • H T (3)
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  • G (24)
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Grade
  • KC5010 (3)
  • KC5025 (3)
  • KCU10 (3)
  • KCU25 (3)
  • KT315 (3)
  • K313 (2)
  • K68 (2)
  • KC5410 (2)
  • KD100 (2)
  • KD1425 (1)
Platform
  • Top Notch (10)
Tool Unit
  • I (24)
  • M (24)
Insert Hand
  • N (12)
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Grades

  • K313

    Composition: A hard, low binder content, unalloyed WC/Co fine-grain grade.
    Application: Exceptional edge wear resistance combined with very high strength for machining titanium, cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and most high-temp alloys. Superior thermal deformation and depth-of-cut notch resistance. The grain structure is well controlled for minimal pits and flaws, which contributes to long, reliable service.

    S
    N
  • K68

    Composition: A hard, low binder content, alloyed grade WC/Co fine-grain grade.
    Application: The K68 grade has excellent abrasion resistance for machining cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and as an alternative to the K313 grade on most high-temperature alloys. Use as a general-purpose grade for non-ferrous materials.

    S
    N
  • KC5010

    Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
    Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.

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  • KC5025

    Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain unalloyed substrate.
    Application: For general-purpose machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates.

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    S
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  • KC5410

    Composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate.
    Application: Designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic <12,2% Si) aluminium, aluminium alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. Built-up edge is prevented because this coating has a very low affinity for aluminium. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Moulded inserts have a light hone.

    N
  • KCU10

    Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
    Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

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  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

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  • KD100

    composition: A polycrystalline diamond tip (PCD) brazed onto a
    carbide substrate.
    application: The KD100 grade is for general purpose turning. The
    cutting tool material contains a binder in addition to diamond
    particles. This makes the KD100 grade suitable for roughing to
    finishing all types of highly abrasive workpieces, including non-ferrous
    metals and non-metallics. Use as your first choice on high content
    silicon aluminum alloys (hypereutectic). Will generally produce good
    surface finishes. Provides the best mechanical shock resistance of the
    diamond tool materials. The cutting edge is sharp. This grade operates
    at very high speeds.

  • KD1425

    Composition: A multimodal PCD grade with a range of grain sizes brazed onto a carbide substrate.
    Application: Engineered for extreme abrasion resistance, combined with good edge strength for demanding applications. An ideal choice for high-silicon aluminium alloys, bi-metallic (AL/GCI) materials, MMC, carbon-fibre reinforced plastics, and other abrasive non-metallic materials.

    N
  • KT315

    Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
    Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.

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