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Drill Fix™ DFR™ • GD Inserts
Drill Fix™ DFR™ • GD Inserts
Drill Fix™ DFR™ • GD Inserts
Drill Fix™ DFR™ • GD Inserts

Drill Fix™ DFR™ • GD Inserts

Drill Fix™ DFR™ • GD Inserts

Features and benefits

  • Geometria łamacza wióra do zastosowań ogólnych zalecana podczas obróbki materiałów ciągliwych i zapewniających standardową długość wióra.

  • Zalecana w położeniu zewnętrznym.

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous
S High-Temp Alloys
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  • CN (6)
  • DE (6)
  • GB (5)
  • IN (1)
  • US (6)
Applications
  • ID Thread Turning ID Thread Turning (2)
Workpiece Material
  • P Steel (12)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (9)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (9)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (12)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (12)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (9)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (9)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (9)
  • M Stainless Steel (6)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (6)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (6)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (6)
  • K Cast Iron (9)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (9)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (9)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (9)
  • N Non-Ferrous Materials (3)
    • N1
      Wrought Aluminum
      (3)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (3)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (3)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (3)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (3)
    • N6
      Carbon, Graphite Composites, CFRP
      (3)
    • N7
      MMC's
      (3)
  • S High-Temp Alloys (6)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (6)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (6)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (6)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (6)
Cutting Condition
  • Interrupted (6)
  • Stable (12)
  • Unstable (12)
Cutting Condition Material
  • K1 (12)
  • K2 (12)
  • K3 (12)
  • M1 (9)
  • M2 (9)
  • M3 (9)
  • N1 (9)
  • N2 (9)
  • N3 (9)
  • N4 (9)
  • N5 (9)
  • N6 (9)
  • N7 (9)
  • P0 (12)
  • P1 (12)
  • P2 (12)
  • P3 (12)
  • P4 (12)
  • P5 (12)
  • P6 (12)
  • S1 (12)
  • S2 (12)
  • S3 (12)
  • S4 (12)
application
Drilling Condition
  • Interrupted (6)
  • Stable (12)
  • Unstable (12)
Grade Of Cutting Tool
  • KC7140 (3)
  • KCPK10 (3)
  • KCU25 (3)
  • KCU40 (3)
insertGeometry
Insert IC Size
  • 0.2362 (8)
  • 0.315 (4)
to
Insert IC Size
  • 6.0 (8)
  • 8.0 (4)
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other
Grade
  • KC7140 (3)
  • KCPK10 (3)
  • KCU25 (3)
  • KCU40 (3)
Tool Unit
  • I (9)
  • M (9)
Drilling Condition Material
  • K1 (12)
  • K2 (12)
  • K3 (12)
  • M1 (9)
  • M2 (9)
  • M3 (9)
  • N1 (9)
  • N2 (9)
  • N3 (9)
  • N4 (9)
  • N5 (9)
  • N6 (9)
  • N7 (9)
  • P0 (12)
  • P1 (12)
  • P2 (12)
  • P3 (12)
  • P4 (12)
  • P5 (12)
  • P6 (12)
  • S1 (12)
  • S2 (12)
  • S3 (12)
  • S4 (12)
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade [LI] Insert Length [LI] Insert Length [W] Insert Width [W] Insert Width [D1] Insert Hole Size [D1] Insert Hole Size [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius
5065661 DFR040304GD DFR040304GD   KCU40 10.7590 .4236 7.3800 .2906 2.8500 .1122 3.7900 .1492 0.4000 .0156
    List price:
    $19.20 /each.
    Your price::
    Qty
    5065558 DFR030204GD DFR030204GD   KCU40 8.7100 .3429 6.0000 .2362 2.5000 .0984 2.8800 .1134 0.4000 .0156
      List price:
      $17.31 /each.
      Your price::
      Qty
      5065554 DFR020204GD DFR020204GD   KCU40 7.1200 .2803 4.9000 .1929 2.3000 .0906 2.7900 .1098 0.4000 .0156
        List price:
        $16.45 /each.
        Your price::
        Qty
        5066798 DFR020204GD DFR020204GD   KCU25 7.1200 .2803 4.9000 .1929 2.3000 .0906 2.7900 .1098 0.4000 .0156
          List price:
          $16.45 /each.
          Your price::
          Qty
          5067312 DFR030204GD DFR030204GD   KCU25 8.7100 .3429 6.0000 .2362 2.5000 .0984 2.8800 .1134 0.4000 .0156
            List price:
            $17.31 /each.
            Your price::
            Qty
            5067314 DFR040304GD DFR040304GD   KCU25 10.7590 .4236 7.3800 .2906 2.8500 .1122 3.7900 .1492 0.4000 .0156
              List price:
              $19.20 /each.
              Your price::
              Qty
              1749648 DFR020204GD DFR020204GD   KC7140 7.1200 .2803 4.9000 .1929 2.3000 .0906 2.7900 .1098 0.4000 .0156
                List price:
                $15.19 /each.
                Your price::
                Qty
                1806435 DFR030204GD DFR030204GD   KC7140 8.7100 .3429 6.0000 .2362 2.5000 .0984 2.8800 .1134 0.4000 .0156
                  List price:
                  $15.94 /each.
                  Your price::
                  Qty
                  1806437 DFR040304GD DFR040304GD   KC7140 10.7590 .4236 7.3800 .2906 2.8500 .1122 3.7900 .1492 0.4000 .0156
                    List price:
                    $17.78 /each.
                    Your price::
                    Qty
                    5068268 DFR030204GD DFR030204GD   KCPK10 8.7100 .3429 6.0000 .2362 2.5000 .0984 2.8800 .1134 0.4000 .0156
                      List price:
                      $17.31 /each.
                      Your price::
                      Qty
                      5068280 DFR040304GD DFR040304GD   KCPK10 10.7590 .4236 7.3800 .2906 2.8500 .1122 3.7900 .1492 0.4000 .0156
                        List price:
                        $19.20 /each.
                        Your price::
                        Qty
                        5068267 DFR020204GD DFR020204GD   KCPK10 7.1200 .2803 4.9000 .1929 2.3000 .0906 2.7900 .1098 0.4000 .0156
                          List price:
                          $16.45 /each.
                          Your price::
                          Qty
                          List price:
                          Discount: %
                          Your price::
                          Replacement This item is not available
                          Replacement Product This item may be available through a distributor
                          Qty

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                          Grades

                          • KC7020

                            PVD-TiN coated fine grade carbide
                            Highly Wear Resistant, very high level of edge strength
                            Particularly for the DRILL-FIX DFR external insert
                            First choice for stainless steel
                            Also for super-alloys and titanium

                          • KC7140

                            Composition: PVD TiCN/TiN coated medium-grain carbide with high toughness.

                            Application: Best suited for machining of steel and stainless steel. This exceptionally tough grade is perfectly suited for metastable machining conditions offering excellent tool life.

                            P Steel
                            M Stainless Steel
                            S High-Temp Alloys
                          • KC7815

                            Multi-Layered MT-CVD TiCN-Al203 coating
                            Designed for indexable drilling of alloyed steels and some cast irons
                            Superior performance when drilling ferrous steels at elevated speeds
                            Expect 100% improvement in tool life versus competitive grades
                            Use KC7815 in outboard pockets, KC7140 in inboard pockets for optimum performance with DRILL-FIX bodies
                            Geometry: GD with honed negative land provides added strength

                          • KCPK10

                            Composition: Advanced TiCN-Al2O3-CVD coating combined with a cobalt-enriched carbide substrate, this grade offers a balanced combination of deformation resistance and edge toughness.
                            Application: KCPK10 offers outstanding abrasion and crater wear resistance for high-speed machining of steels and cast irons. Use for very high cutting speeds with low to medium feed rates.

                            P Steel
                            K Cast Iron
                          • KCU25

                            Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

                            Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

                            Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

                            Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

                            P Steel
                            K Cast Iron
                          • KCU40

                            Composition: Multilayered TiN-TiAlN-PVD coating and a tough substrate, that withstands interruptions and provides high wear resistance for long tool life.
                            Application: KCU40 is the first choice for high reliability in most materials. This grade should be used at medium speeds and high feeds due to sharper edges. KCU40 covers steel, stainless steel, cast iron, and high-temperature alloys for high toughness applications under certain conditions.

                            P Steel
                            M Stainless Steel
                            K Cast Iron
                            N Non-Ferrous
                            S High-Temp Alloys

                          OSTRZEŻENIE • Drill Fix DFR

                          Dimensions • Chwyt DFR Whistle Notch (WD)

                          Dimensions • Chwyt DFR Weldon® • DIN 1835-1, kształt B

                          Dimensions • Chwyt stożkowy DFR

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