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Nazwa : {{SolutionName}}- Produkty
- /
- HARVI™ Ultra 8X • Helical Mill • IC 12 • Taper Flange Mount • Inch
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HARVI™ Ultra 8X • Helical Mill • IC 12 • Taper Flange Mount • Inch
HARVI™ Ultra 8X • Helical Mill • IC 12 • Taper Flange Mount
Właściwości i zalety
- HARVI Ultra 8X helical milling cutters are designed to deliver the highest metal removal rates (MRR), especially in high-temperature alloys.
- Large helix ensures hassle-free chip evacuation even at highest metal removal rates (MRR).
- Harvi Ultra 8X cutters with different lead row pocket designs available. Especially for applications that require larger corner radii.
- Up to 8 cutting edges per insert. That's helical milling at the lowest possible cost-per-edge.
- HARVI Ultra 8x Taper Flange Adapters achieve maximum tool stiffness and maximum tool life.
- HU8X… cutters accommodate inserts in the lead row with corner radii from .031–.094″ (0,8–2,4mm ).
- HU8X…..R cutters accommodate inserts in the lead row with corner radii from .125–.250″ (3,2–6,4mm).
Zastosowania
Slotting: Shoulder Profiling
Slotting: Shoulder
Shank: Flange Mount Milling
Side Milling/Shoulder Milling: Square End
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Through Coolant
Pocketing
Insert Selection Guide
| Material Group | Light
|
General
|
Heavy
|
|||
| (Light geometry) | (Strong geometry) | |||||
| wear
|
 <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| M1–M2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| M3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| S3 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| S4 | .S..GDH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [IPT]
| HARVI™ Ultra 8X • Recommended Starting Feeds [IPT] | ||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
| 10% | 20% | 30% | 40–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| HARVI Ultra 8X - SNHJ....E..LEH | 0.004 | 0.007 | 0.008 | 0.003 | 0.005 | 0.006 | 0.002 | 0.004 | 0.005 | 0.002 | 0.004 | 0.005 |
| HARVI Ultra 8X - SNHJ....S..GDH | 0.005 | 0.008 | 0.010 | 0.004 | 0.006 | 0.008 | 0.003 | 0.005 | 0.007 | 0.003 | 0.005 | 0.006 |
| KSSM8+ - SNPJ…..S..GD | 0.007 | 0.015 | 0.023 | 0.005 | 0.011 | 0.017 | 0.004 | 0.009 | 0.015 | 0.004 | 0.009 | 0.014 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||||||||||
| Light
|
General
|
Heavy
|
Recommended Starting Feeds [IPT]
| Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
| Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
| P5 | .S..GDH | – | – | – | .007 | .012 | .018 | .006 | .010 | .016 | .005 | .008 | .013 | .003 | .005 | .007 | .S..GDH |
| P6 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
| M1 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
| M2 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
| M3 | .S..GDH | – | – | – | .007 | .010 | .015 | .006 | .009 | .013 | .005 | .007 | .011 | .003 | .004 | .006 | .S..GDH |
| S1 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
| S2 | .S..GDH | – | – | – | .007 | .008 | .012 | .006 | .007 | .011 | .005 | .006 | .009 | .003 | .003 | .005 | .S..GDH |
| S3 | .S..GDH | – | – | – | .007 | .009 | .014 | .006 | .008 | .012 | .005 | .007 | .010 | .003 | .004 | .006 | .S..GDH |
| S4 | .S..GDH | – | – | – | .007 | .011 | .017 | .006 | .010 | .015 | .005 | .008 | .012 | .003 | .004 | .007 | .S..GDH |
| Light
|
General
|
Heavy
|
Zalecane wyjściowe wartości posuwu [mm]
| Light
|
General
|
Heavy
|
| HARVI™ Ultra 8X • Recommended Starting Feeds [mm/th] | ||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||
| 10% | 20% | 30% | 40–100% | |||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | |
| HARVI Ultra 8X - SNHJ....E..LEH | 0.09 | 0.17 | 0.23 | 0.07 | 0.13 | 0.18 | 0.06 | 0.11 | 0.15 | 0.06 | 0.10 | 0.14 |
| HARVI Ultra 8X - SNHJ....S..GDH | 0.13 | 0.20 | 0.31 | 0.10 | 0.15 | 0.23 | 0.09 | 0.13 | 0.20 | 0.08 | 0.12 | 0.18 |
| KSSM8+ - SNPJ…..S..GD | 0,17 | 0,37 | 0,59 | 0,13 | 0,27 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||||||||||
Zalecane wyjściowe wartości posuwu [mm]
| Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | |||||||||||||||||
| Material | Insert Geometry | 5% | 10% | 20% | 30% | 40–100% | Insert Geometry | ||||||||||
| P5 | .S..GDH | – | – | – | 0,18 | 0,29 | 0,45 | 0,16 | 0,26 | 0,40 | 0,13 | 0,21 | 0,33 | 0,07 | 0,12 | 0,18 | .S..GDH |
| P6 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
| M1 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
| M2 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
| M3 | .S..GDH | – | – | – | 0,18 | 0,24 | 0,38 | 0,16 | 0,22 | 0,34 | 0,13 | 0,18 | 0,27 | 0,07 | 0,10 | 0,15 | .S..GDH |
| S1 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
| S2 | .S..GDH | – | – | – | 0,18 | 0,20 | 0,30 | 0,16 | 0,17 | 0,27 | 0,13 | 0,14 | 0,22 | 0,07 | 0,08 | 0,12 | .S..GDH |
| S3 | .S..GDH | – | – | – | 0,18 | 0,23 | 0,35 | 0,16 | 0,20 | 0,31 | 0,13 | 0,17 | 0,26 | 0,07 | 0,09 | 0,14 | .S..GDH |
| S4 | .S..GDH | – | – | – | 0,18 | 0,28 | 0,43 | 0,16 | 0,25 | 0,38 | 0,13 | 0,20 | 0,31 | 0,07 | 0,11 | 0,17 | .S..GDH |
| Light
|
General
|
Heavy
|
| HARVI™ Ultra 8X • Recommended Starting Speed [SFM] | |||||||||||||||||||
| Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 |
| 2 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | |
| 3 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | |
| 4 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | |
| 5 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | |
| 6 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | |
| M | 1 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 |
| 2 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | |
| 3 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | |
| K | 1 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – |
| 2 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | |
| 3 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 |
| 2 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | |
| 3 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | |
| 4 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||
Recommended Starting Speeds [SFM]
| Material Group | KC725M | KCSM40 | |||||
| P | 1 |
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2 |
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3 |
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4 |
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5 | 390 | 355 | 315 | 820 | 450 | 410 |
|
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6 | 340 | 265 | 210 | 740 | 415 | 375 |
| M | 1 | 450 | 390 | 355 | 885 | 415 | 375 |
|
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2 | 410 | 340 | 290 | 885 | 415 | 375 |
|
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3 | 300 | 265 | 210 | 655 | 290 | 260 |
| K | 1 |
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2 |
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3 |
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| N | 1 |
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2 |
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3 |
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| S | 1 | 90 | 80 | 65 | 195 | 90 | 75 |
|
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2 | 90 | 80 | 65 | 165 | 90 | 70 |
|
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3 | 120 | 90 | 65 | 180 | 105 | 80 |
|
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4 | 145 | 120 | 80 | 260 | 150 | 115 |
| H | 1 |
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2 |
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3 |
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Zalecane wyjściowe wartości prędkości skrawania [m/min]
| HARVI™ Ultra 8X • Recommended Starting Speed [m/min] | |||||||||||||||||||
| Grade | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 |
| 2 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | |
| 3 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | |
| 4 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | |
| 5 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | |
| 6 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | |
| M | 1 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 |
| 2 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | |
| 3 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | |
| K | 1 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – |
| 2 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | |
| 3 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 |
| 2 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | |
| 3 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | |
| 4 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||
Zalecane wyjściowe wartości prędkości skrawania [m/min]
| Material Group | KC725M | KCSM40 | |||||
| P | 1 |
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2 |
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3 |
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4 |
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5 | 120 | 110 | 95 | 250 | 138 | 125 |
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6 | 105 | 80 | 65 | 225 | 127 | 115 |
| M | 1 | 135 | 120 | 110 | 270 | 127 | 115 |
|
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2 | 125 | 105 | 90 | 270 | 127 | 115 |
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3 | 90 | 80 | 65 | 200 | 88 | 80 |
| K | 1 |
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2 |
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| N | 1 |
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2 |
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3 |
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| S | 1 | 30 | 25 | 20 | 60 | 25 | 23 |
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2 | 30 | 25 | 20 | 50 | 23 | 21 |
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3 | 35 | 30 | 20 | 55 | 26 | 24 |
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4 | 45 | 35 | 25 | 80 | 39 | 35 |
| H | 1 |
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2 |
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