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Obróbka kształtowa Top Notch™

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [LI] Insert Length [LI] Insert Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [W] Insert Width [W] Insert Width [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
5324775 KCGR110304L08FP NPGR51LFP KCM25 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324780 KCGR110304R08FP NPGR51RFP KCP25 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324785 KCGR110304R08FP NPGR51RFP KCU25 9.520 .3750 11.600 .4570 6.350 .2500 3.180 .1250 9.134 .3596 0.397 .0156
5324783 KCGR110304R08FP NPGR51RFP KCU10 9.520 .3750 11.600 .4570 6.350 .2500 3.180 .1250 9.134 .3596 0.397 .0156
5324791 KCGR110308R08FP NPGR52RFP KCP10 9.5200 .3750 11.6300 .4580 6.3500 .2500 3.1800 .1250 8.7270 .3439 0.7940 .0312
5324794 KCGR110308R08FP NPGR52RFP KCU10 9.5200 .3750 11.6300 .4580 6.3500 .2500 3.1800 .1250 8.7270 .3439 0.7940 .0312
5324792 KCGR110308R08FP NPGR52RFP KCP25 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3439 0.794 .0312
5324777 KCGR110304L08FP NPGR51LFP KCU25 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324774 KCGR110304L08FP NPGR51LFP KCP25 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324773 KCGR110304L08FP NPGR51LFP KCP10 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324776 KCGR110304L08FP NPGR51LFP KCU10 9.520 .3750 11.600 .4570 6.350 .2500 3.180 .1250 9.134 .3596 0.397 .0156
5324778 KCGR110304R08FP NPGR51RFP KCP10 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324782 KCGR110304R08FP NPGR51RFP KCM25 9.5200 .3750 11.6000 .4570 6.3500 .2500 3.1800 .1250 9.1340 .3596 0.3970 .0156
5324786 KCGR110308L08FP NPGR52LFP KCP10 9.5200 .3750 11.6300 .4580 6.3500 .2500 3.1800 .1250 8.7270 .3436 0.7940 .0312
5324787 KCGR110308L08FP NPGR52LFP KCP25 9.5200 .3750 11.6300 .4580 6.3500 .2500 3.1800 .1250 8.7270 .3436 0.7940 .0312
5324790 KCGR110308L08FP NPGR52LFP KCU25 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3436 0.794 .0312
5324789 KCGR110308L08FP NPGR52LFP KCU10 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3436 0.794 .0312
5324788 KCGR110308L08FP NPGR52LFP KCM25 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3436 0.794 .0312
5324793 KCGR110308R08FP NPGR52RFP KCM25 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3439 0.794 .0312
5324795 KCGR110308R08FP NPGR52RFP KCU25 9.520 .3750 11.630 .4580 6.350 .2500 3.180 .1250 8.727 .3439 0.794 .0312
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Workpiece Material
  • P Steel (16)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (16)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (16)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (16)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (16)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (16)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (16)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (16)
  • M Stainless Steel (8)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (8)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (8)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (8)
  • K Cast Iron (12)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (12)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (12)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (12)
  • N Non-Ferrous Materials (8)
    • N1
      Wrought Aluminum
      (8)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (8)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (8)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (8)
    • N6
      Carbon, Graphite Composites, CFRP
      (8)
  • S High-Temp Alloys (8)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (8)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (8)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (8)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (8)
  • H Hardened Materials (4)
    • H1
      Hardened Materials 44-48 HRC
      (4)
    • H2
      Hardened Materials 48-55 HRC
      (4)
Applications
  • ID Thread Turning (20)
Cutting Edges Per Insert
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cornerConfiguration
Corner Radius
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Corner Radius
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application
Grade Of Cutting Tool
  • KCM25 (4)
  • KCP10 (4)
  • KCP25 (4)
  • KCU10 (4)
  • KCU25 (4)
Wiper Insert
  • N (20)
frontEnd
Insert Shape
  • N/K-PARALLELOGRAM 55 (20)
insertGeometry
Shape
  • N/K-PARALLELOGRAM 55 (20)
Cutting Edge Length
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Cutting Edge Length
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Chip Breaker CBMD
  • FP (20)
Cutting Tool Material
  • H W (20)
Insert Thickness
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Insert Thickness
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Tolerance Class
  • G (20)
other
Grade
  • KCM25 (4)
  • KCP10 (4)
  • KCP25 (4)
  • KCU10 (4)
  • KCU25 (4)
Platform
  • Top Notch (11)
Tool Unit
  • I (20)
  • M (20)
Insert Hand
  • L (7)
  • R (7)
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Grades

  • KCM25

    Composition: A multilayer CVD coating comprised of TiN-MT-TiCN-Al2O3 layers over a tough, cobalt-enriched carbide substrate.
    Application: This CVD-coated grade is designed for general-purpose machining of austenitic stainless steels at moderate speeds and feeds. KCM25 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications.

  • KCP10

    Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3 coating for maximum wear resistance.
    Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.

    P
  • KCP25

    Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3 coating with superior interlayer adhesion.
    Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

    P
    K
  • KCU10

    Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
    Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

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    S
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    K
    M
    N
  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

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