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Obróbka kształtowa Top Notch™

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [LI] Insert Length [LI] Insert Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [W] Insert Width [W] Insert Width [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
3643845 KCGR110304L08 NPGR51L KD1425 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
1163245 KCGR110304L08 NPGR51L KT125 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
1849846 KCGR110304L08 NPGR51L KT315 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1850070 KCGR110304L08 NPGR51L KC5025 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
4045248 KCGR110304L08 NPGR51L KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1163243 KCGR110304R08 NPGR51R KT125 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
1163336 KCGR110304R08 NPGR51R K68 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1283561 KCGR110304R08 NPGR51R KD100 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
1785761 KCGR110304R08 NPGR51R KC5410 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
4045249 KCGR110304R08 NPGR51R KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
4050525 KCGR110304R08 NPGR51R KCU25 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1163339 KCGR110308L08 NPGR52L K68 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1785785 KCGR110308L08 NPGR52L KC5410 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1849277 KCGR110308L08 NPGR52L KC5010 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1849903 KCGR110308L08 NPGR52L KC5025 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
6088651 KCGR110308L08 NPGR52L KCM15B 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
3643848 KCGR110308R08 NPGR52R KD1425 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1849866 KCGR110308R08 NPGR52R KT315 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
4045251 KCGR110308R08 NPGR52R KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
4050527 KCGR110308R08 NPGR52R KCU25 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
1283559 KCGR110304L08 NPGR51L KD100 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
1163338 KCGR110304L08 NPGR51L K68 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1849275 KCGR110304L08 NPGR51L KC5010 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
4050524 KCGR110304L08 NPGR51L KCU25 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
3643846 KCGR110304R08 NPGR51R KD1425 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1620372 KCGR110304R08 NPGR51R KT315 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1849274 KCGR110304R08 NPGR51R KC5010 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
1850067 KCGR110304R08 NPGR51R KC5025 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.1030 .3584 0.3970 .0156
6181212 KCGR110304R08 NPGR51R KCP10B 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.103 .3584 0.397 .0156
3643847 KCGR110308L08 NPGR52L KD1425 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
1283563 KCGR110308L08 NPGR52L KD100 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1163246 KCGR110308L08 NPGR52L KT125 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
4045250 KCGR110308L08 NPGR52L KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
4050526 KCGR110308L08 NPGR52L KCU25 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 8.6600 .3409 0.8000 .0312
1283567 KCGR110308R08 NPGR52R KD100 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1163244 KCGR110308R08 NPGR52R KT125 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1832856 KCGR110308R08 NPGR52R KC5025 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
1849276 KCGR110308R08 NPGR52R KC5010 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 8.660 .3409 0.800 .0312
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Workpiece Material
  • P Steel (20)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (20)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (20)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (20)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (20)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (20)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (20)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (20)
  • M Stainless Steel (19)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (19)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (19)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (19)
  • K Cast Iron (17)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (17)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (17)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (17)
  • N Non-Ferrous Materials (25)
    • N1
      Wrought Aluminum
      (21)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (18)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (4)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (25)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (22)
    • N6
      Carbon, Graphite Composites, CFRP
      (18)
  • S High-Temp Alloys (19)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (19)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (19)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (19)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (19)
  • H Hardened Materials (8)
    • H1
      Hardened Materials 44-48 HRC
      (8)
    • H2
      Hardened Materials 48-55 HRC
      (4)
Applications
  • ID Thread Turning (38)
Cutting Edges Per Insert
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cornerConfiguration
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Grade Of Cutting Tool
  • KC5010 (4)
  • KC5025 (4)
  • KCU10 (4)
  • KCU25 (4)
  • KD100 (4)
  • KD1425 (4)
  • KT125 (4)
  • K68 (3)
  • KT315 (3)
  • KC5410 (2)
  • KCM15B (1)
  • KCP10B (1)
Wiper Insert
  • N (38)
frontEnd
Insert Shape
  • N/K-PARALLELOGRAM 55 (38)
insertGeometry
Shape
  • N/K-PARALLELOGRAM 55 (38)
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  • 08 (38)
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  • H W (23)
  • D P (8)
  • H T (7)
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  • G (38)
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  • KC5010 (4)
  • KC5025 (4)
  • KCU10 (4)
  • KCU25 (4)
  • KD100 (4)
  • KD1425 (4)
  • KT125 (4)
  • K68 (3)
  • KT315 (3)
  • KC5410 (2)
  • KCM15B (1)
  • KCP10B (1)
Platform
  • Top Notch (21)
Tool Unit
  • I (38)
  • M (38)
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  • L (19)
  • R (19)
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Grades

  • K68

    Composition: A hard, low binder content, alloyed grade WC/Co fine-grain grade.
    Application: The K68 grade has excellent abrasion resistance for machining cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and as an alternative to the K313 grade on most high-temperature alloys. Use as a general-purpose grade for non-ferrous materials.

    S
    N
  • KC5010

    Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
    Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.

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  • KC5025

    Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain unalloyed substrate.
    Application: For general-purpose machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates.

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    S
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  • KC5410

    Composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate.
    Application: Designed for roughing, semi-finishing, and finishing of free machining (hypoeutectic <12,2% Si) aluminium, aluminium alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. Built-up edge is prevented because this coating has a very low affinity for aluminium. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Moulded inserts have a light hone.

    N
  • KCM15B

    Composition: A multilayer MTCVD-TiCN-Al2O3 coated carbide grade.

    Application: An excellent finishing to medium machining grade for austenitic stainless steels at higher speeds and covers a broad range of steel applications in the P20-25 range. KCM15 grade in combination with unique geometries have been designed to resist depth-of-cut notching and minimize burr formation. The post-coat treatment reduces coating stresses, improves coating adhesion, minimizes microchipping and edge build-up, and improves workpiece finish.

  • KCP10B

    Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3-TiOCN coating for maximum wear resistance.

    Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.

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    K
  • KCU10

    Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
    Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

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  • KCU25

    Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

    Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

    Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

    Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

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  • KD100

    composition: A polycrystalline diamond tip (PCD) brazed onto a
    carbide substrate.
    application: The KD100 grade is for general purpose turning. The
    cutting tool material contains a binder in addition to diamond
    particles. This makes the KD100 grade suitable for roughing to
    finishing all types of highly abrasive workpieces, including non-ferrous
    metals and non-metallics. Use as your first choice on high content
    silicon aluminum alloys (hypereutectic). Will generally produce good
    surface finishes. Provides the best mechanical shock resistance of the
    diamond tool materials. The cutting edge is sharp. This grade operates
    at very high speeds.

  • KD1425

    Composition: A multimodal PCD grade with a range of grain sizes brazed onto a carbide substrate.
    Application: Engineered for extreme abrasion resistance, combined with good edge strength for demanding applications. An ideal choice for high-silicon aluminium alloys, bi-metallic (AL/GCI) materials, MMC, carbon-fibre reinforced plastics, and other abrasive non-metallic materials.

    N
  • KT125

    KT125

  • KT315

    Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
    Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.

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