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Obróbka kształtowa Top Notch™

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [LI] Insert Length [LI] Insert Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [W] Insert Width [W] Insert Width [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
1135192 KCUX110302L15 NPL5M02 K68 9.4620 .3730 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
1881144 KCUX110302L15 NPL5M02 KT315 9.4620 .3730 11.597 .4566 6.3250 .2490 3.180 .1250 9.4010 .3701 0.200 .0080
1135177 KCUX110305L15 NPL5M05 K68 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
4171856 KCUX110305L15 NPL5M05 KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
1135184 KCUX110302R15 NPR5M02 K68 9.5000 .3740 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
4171859 KCUX110302R15 NPR5M02 KCU10 9.5000 .3740 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
1135224 KCUX110305R15 NPR5M05 K68 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
4171860 KCUX110305R15 NPR5M05 KCU10 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
6181216 KCUX110305R15 NPR5M05 KCP25B 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
1881201 KCUX110302L15 NPL5M02 KC5010 9.4620 .3730 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
4171855 KCUX110302L15 NPL5M02 KCU10 9.4620 .3730 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
1881202 KCUX110305L15 NPL5M05 KC5010 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
1881145 KCUX110305L15 NPL5M05 KT315 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.055 .3565 0.500 .0197
1881199 KCUX110302R15 NPR5M02 KC5010 9.5000 .3740 11.5970 .4566 6.3250 .2490 3.1800 .1250 9.4010 .3701 0.2000 .0080
1881072 KCUX110302R15 NPR5M02 KT315 9.500 .3740 11.597 .4566 6.325 .2490 3.180 .1250 9.401 .3701 0.200 .0080
1881200 KCUX110305R15 NPR5M05 KC5010 9.5250 .3750 11.5970 .4566 6.3500 .2500 3.1800 .1250 9.0550 .3565 0.5000 .0197
1881143 KCUX110305R15 NPR5M05 KT315 9.525 .3750 11.597 .4566 6.350 .2500 3.180 .1250 9.055 .3565 0.500 .0197
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Workpiece Material
  • P Steel (13)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (13)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (13)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (13)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (13)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (13)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (13)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (13)
  • M Stainless Steel (12)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (12)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (12)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (12)
  • K Cast Iron (9)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (9)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (9)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (9)
  • N Non-Ferrous Materials (12)
    • N1
      Wrought Aluminum
      (12)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (8)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (12)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (8)
    • N6
      Carbon, Graphite Composites, CFRP
      (8)
  • S High-Temp Alloys (12)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (12)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (12)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (12)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (12)
  • H Hardened Materials (8)
    • H1
      Hardened Materials 44-48 HRC
      (8)
    • H2
      Hardened Materials 48-55 HRC
      (4)
Applications
  • ID Thread Turning (17)
Cutting Edges Per Insert
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cornerConfiguration
Corner Radius
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Corner Radius
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application
Grade Of Cutting Tool
  • K68 (4)
  • KC5010 (4)
  • KCU10 (4)
  • KT315 (4)
  • KCP25B (1)
Wiper Insert
  • N (14)
frontEnd
Insert Shape
  • N/K-PARALLELOGRAM 55 (17)
insertGeometry
Shape
  • N/K-PARALLELOGRAM 55 (17)
Cutting Edge Length
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Cutting Edge Length
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Chip Breaker CBMD
  • 15 (17)
Cutting Tool Material
  • H W (13)
  • H T (4)
Insert Thickness
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Insert Thickness
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Tolerance Class
  • U (17)
other
Grade
  • K68 (4)
  • KC5010 (4)
  • KCU10 (4)
  • KT315 (4)
  • KCP25B (1)
Platform
  • Top Notch (12)
Tool Unit
  • I (17)
  • M (17)
Insert Hand
  • R (7)
  • L (6)
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Grades

  • K68

    Composition: A hard, low binder content, alloyed grade WC/Co fine-grain grade.
    Application: The K68 grade has excellent abrasion resistance for machining cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and as an alternative to the K313 grade on most high-temperature alloys. Use as a general-purpose grade for non-ferrous materials.

    S
    N
  • KC5010

    Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
    Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.

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    S
    H
    K
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    N
  • KCP25B

    Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3-TiOCN coating with superior interlayer adhesion.

    Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

    P
    K
  • KCU10

    Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
    Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

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    S
    H
    K
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    N
  • KT315

    Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
    Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.

    P
    M