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VCMR

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous
S High-Temp Alloys
H Hardened Materials
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  • P Steel (9)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (9)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (9)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (9)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (9)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (9)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (9)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (9)
  • M Stainless Steel (9)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (9)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (9)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (9)
  • K Cast Iron (7)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (7)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (7)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (7)
  • N Non-Ferrous Materials (7)
    • N1
      Wrought Aluminum
      (7)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (7)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (7)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (7)
    • N6
      Carbon, Graphite Composites, CFRP
      (7)
  • S High-Temp Alloys (7)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (7)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (7)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (7)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (7)
  • H Hardened Materials (3)
    • H1
      Hardened Materials 44-48 HRC
      (3)
    • H2
      Hardened Materials 48-55 HRC
      (1)
Applications
  • ID Thread Turning ID Thread Turning (13)
Cutting Edges Per Insert
  • 2.0 (13)
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cornerConfiguration
Corner Radius
  • 0.4 (6)
  • 0.8 (7)
to
Corner Radius
  • 0.0156 (6)
  • 0.0313 (7)
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application
Grade Of Cutting Tool
  • KC5010 (2)
  • KC5025 (2)
  • KC850 (2)
  • KCM15B (2)
  • KCU10 (1)
  • KCU25 (2)
  • KT315 (2)
Wiper Insert
  • N (13)
frontEnd
Insert Shape
  • V-DIAMOND/RHOMBIC 35 (13)
insertGeometry
Shape
  • V-DIAMOND/RHOMBIC 35 (13)
Insert IC Size
  • 0.375 (13)
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Insert IC Size
  • 9.525 (13)
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Cutting Edge Length
  • 0.6538 (13)
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Cutting Edge Length
  • 16.606 (13)
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Cutting Tool Material
  • H T (2)
  • H W (11)
Tolerance Class
  • M (13)
other
Grade
  • KC5010 (2)
  • KC5025 (2)
  • KC850 (2)
  • KCM15B (2)
  • KCU10 (1)
  • KCU25 (2)
  • KT315 (2)
Platform
  • Top Notch (11)
Tool Unit
  • I (13)
  • M (13)
Insert Hand
  • N (13)
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [D] Insert IC Size [D] Insert IC Size [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [S] Insert Thickness [S] Insert Thickness [M] Gage Dimension [M] Gage Dimension [Rε] Corner Radius [Rε] Corner Radius
1163394 VCMR160404 VCMR331 KC850 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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    1864501 VCMR160404 VCMR331 KC5010 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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      1864543 VCMR160404 VCMR331 KC5025 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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        1864562 VCMR160404 VCMR331 KT315 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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          $27.36 /each.
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          4050544 VCMR160404 VCMR331 KCU25 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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            $19.48 /each.
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            6088652 VCMR160404 VCMR331 KCM15B 9.5250 .3750 16.6060 .6538 4.7600 .1875 10.1520 .3997 0.4000 .0156
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              $21.63 /each.
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              1163395 VCMR160408 VCMR332 KC850 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                1864502 VCMR160408 VCMR332 KC5010 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                  1864544 VCMR160408 VCMR332 KC5025 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                    $19.48 /each.
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                    1864583 VCMR160408 VCMR332 KT315 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                      $27.36 /each.
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                      4045425 VCMR160408 VCMR332 KCU10 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                        $25.37 /each.
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                        4050545 VCMR160408 VCMR332 KCU25 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                          $19.48 /each.
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                          6088653 VCMR160408 VCMR332 KCM15B 9.5250 .3750 16.6060 .6538 4.7600 .1875 9.2290 .3634 0.8000 .0312
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                            $21.63 /each.
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                            Grades

                            • KC5010

                              Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
                              Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.

                              P Steel
                              M Stainless Steel
                              K Cast Iron
                              N Non-Ferrous
                              S High-Temp Alloys
                              H Hardened Materials
                            • KC5025

                              Composition: An advanced PVD-AlTiN-coated grade with a tough, ultra-fine-grain unalloyed substrate.
                              Application: For general-purpose machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium and will handle interruptions and high feed rates.

                              P Steel
                              M Stainless Steel
                              K Cast Iron
                              N Non-Ferrous
                              S High-Temp Alloys
                            • KCK15B

                              Composition: A multilayered coating with thick MTCVD TiCN-Al2O3-TiOCN layers applied over a carbide substrate specifically engineered for cast irons.

                              Application: Delivers consistent performance in high-speed machining of gray and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

                            • KCM15B

                              Composition: A multilayer MTCVD-TiCN-Al2O3 coated carbide grade.

                              Application: An excellent finishing to medium machining grade for austenitic stainless steels at higher speeds and covers a broad range of steel applications in the P20-25 range. KCM15 grade in combination with unique geometries have been designed to resist depth-of-cut notching and minimize burr formation. The post-coat treatment reduces coating stresses, improves coating adhesion, minimizes microchipping and edge build-up, and improves workpiece finish.

                            • KCU10

                              Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
                              Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.

                              P Steel
                              M Stainless Steel
                              K Cast Iron
                              N Non-Ferrous
                              S High-Temp Alloys
                              H Hardened Materials
                            • KCU25

                              Turning Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.

                              Turning Application: The KCU25 grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cut and high feed rates.

                              Holemaking Composition: Advanced CVD TiCN-Al2O3 coating combined with a tough carbide substrate.

                              Holemaking Application: First choice for steel, stainless steel, and cast iron. This grade offers adequate deformation resistance, excellent edge strength, and superior wear resistance over a wide range of machining conditions for high productivity with very good reliability.

                              P Steel
                              M Stainless Steel
                              K Cast Iron
                              N Non-Ferrous
                              S High-Temp Alloys
                            • KT315

                              Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
                              Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.

                              P Steel
                              M Stainless Steel
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