Wyższe MRR i niższe koszty narzędzi 

Wyzwanie: Optymalizacja kosztów jednostkowych (CPP) poprzez zwiększenie produktywności podczas frezowania w ramach obróbki zgrubnej i wykańczającej na sucho.

Rozwiązanie: Frez Mill 4-12KT

Wyniki: Zwiększona grubość przekroju wióra na ostrze zapewnia wyższą wydajność obróbki MRR i lepszą jakość powierzchni obrobionej bez uszczerbku dla trwałości narzędzia. Frez Mill 4-12KT obniża również koszt narzędzia dzięki mniejszej liczbie płytek na wsad i zapewnia lepszą powtarzalność.

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    Workpiece Material
    Workpiece Material
    • P Steel (83)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(74)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(74)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(74)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(74)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(74)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(83)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(83)
    • M Stainless Steel (82)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(82)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(82)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(82)
    • K Cast Iron (74)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(74)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(74)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(74)
    • S High-Temp Alloys (82)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(73)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(73)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(73)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(82)
    • H Hardened Materials (49)
      • H1
        Hardened Materials 44-48 HRC(49)
    Applications
    Applications
    • Face MillingFace Milling (41)
    • Shoulder MillingShoulder Milling (41)
    • Shoulder RoughingShoulder Roughing (28)
    • Shoulder Square EndShoulder Square End (13)
    Cutting Diameter
    Cutting Diameter
    • 1.969 in(3)
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    • 2.48 in(4)
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    • 3.15 in(3)
    • 3.938 in(3)
    • 4.0 in(3)
    • 4.921 in(3)
    • 5.0 in(3)
    • 6.0 in(3)
    • 6.299 in(3)
    • 7.875 in(2)
    • 8.0 in(2)
    Cutting Diameter MindoCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
    • 50.0 mm(3)
    • 50.801 mm(3)
    • 63.0 mm(4)
    • 63.5 mm(3)
    • 76.2 mm(3)
    • 80.0 mm(3)
    • 100.0 mm(3)
    • 101.601 mm(3)
    • 125.0 mm(3)
    • 127.0 mm(3)
    • 152.4 mm(3)
    • 160.0 mm(3)
    • 200.0 mm(2)
    • 203.201 mm(2)
    Cutting Diameter MindoCutting Diameter Max
    Cutting Length
    Cutting Length
    • 12.125 mm(6)
    • 12.15 mm(35)
    Cutting Length MindoCutting Length Max
    Cutting Length
    Cutting Length
    • 0.478 in(6)
    • 0.479 in(35)
    Cutting Length MindoCutting Length Max
    Reach
    Reach
    • 1.5 in(3)
    • 1.575 in(7)
    • 1.75 in(6)
    • 1.969 in(6)
    • 2.0 in(3)
    • 2.375 in(8)
    • 2.48 in(8)
    Reach MindoReach Max
    Reach
    Reach
    • 38.1 mm(3)
    • 40.0 mm(7)
    • 44.45 mm(6)
    • 50.0 mm(6)
    • 50.801 mm(3)
    • 60.325 mm(8)
    • 63.0 mm(8)
    Reach MindoReach Max
    Tool Cutting Edge Angle
    Tool Cutting Edge Angle
    • 90.0 (41)
    Tool Cutting Edge Angle MindoTool Cutting Edge Angle Max
    Connection Style
    Connection Style
    • A-Socket Head Cap Screw (29)
    • B-Cutter Retention Screw (5)
    • C-Bolt Circle (7)
    Number of Flutes
    Number of Flutes
    • 10 (2)
    • 11 (4)
    • 12 (4)
    • 14 (2)
    • 16 (6)
    • 18 (2)
    • 22 (2)
    • 4 (2)
    • 5 (4)
    • 6 (4)
    • 7 (3)
    • 8 (4)
    • 9 (2)
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.5 in(3)
    • 1.575 in(7)
    • 1.75 in(6)
    • 1.969 in(6)
    • 2.0 in(3)
    • 2.375 in(8)
    • 2.48 in(8)
    Over All Length [L] MindoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 38.1 mm(3)
    • 40.0 mm(7)
    • 44.45 mm(6)
    • 50.0 mm(6)
    • 50.801 mm(3)
    • 60.325 mm(8)
    • 63.0 mm(8)
    Over All Length [L] MindoOver All Length [L] Max
    cornerConfiguration
    Corner Radius
    Corner Radius
    • 0.016 in(49)
    • 0.031 in(68)
    • 0.047 in(53)
    • 0.061 in(61)
    • 0.078 in(54)
    • 0.094 in(47)
    • 0.125 in(47)
    Corner Radius MindoCorner Radius Max
    Corner Radius
    Corner Radius
    • 0.4 mm(49)
    • 0.8 mm(68)
    • 1.201 mm(53)
    • 1.55 mm(61)
    • 1.975 mm(54)
    • 2.375 mm(47)
    • 3.176 mm(47)
    Corner Radius MindoCorner Radius Max
    application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KC522M (53)
    • KC725M (48)
    • KCK15 (52)
    • KCK20 (43)
    • KCK20B (54)
    • KCPK30 (56)
    • KCPM40 (58)
    • KCSM40 (56)
    • X00626 (41)
    Hand Of Tool
    Hand Of Tool
    • R (41)
    Wiper Insert
    Wiper Insert
    • N (92)
    Maximum Ramp Angle
    Maximum Ramp Angle
    • 0.008 (4)
    • 0.01 (3)
    • 0.011 (3)
    • 0.013 (6)
    • 0.016 (6)
    • 0.02 (3)
    • 0.021 (3)
    • 0.026 (7)
    • 0.041 (3)
    • 0.042 (3)
    Maximum Ramp Angle MindoMaximum Ramp Angle Max
    frontEnd
    Insert Shape
    Insert Shape
    • L-RECTANGLE 90 (5)
    • L-RECTANGLE ON EDGE 90 (128)
    Center Cutting
    Center Cutting
    insertGeometry
    Shape
    Shape
    • L-RECTANGLE 90 (5)
    • L-RECTANGLE ON EDGE 90 (87)
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GE (74)
    • HD (12)
    • PU (6)
    Cutting Tool Material
    Cutting Tool Material
    • H W (92)
    Tolerance Class
    Tolerance Class
    • G (86)
    • P (6)
    backEnd
    Connection Type
    Connection Type
    • SHELL MILL (41)
    Back-End Diameter
    Back-End Diameter
    • 19.05 mm(3)
    • 22.0 mm(7)
    • 25.401 mm(6)
    • 27.0 mm(3)
    • 31.75 mm(3)
    • 32.0 mm(3)
    • 38.1 mm(3)
    • 40.0 mm(6)
    • 50.801 mm(3)
    • 60.0 mm(2)
    • 63.5 mm(2)
    Back-End Diameter MindoBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 0.75 in(3)
    • 0.866 in(7)
    • 1.0 in(6)
    • 1.063 in(3)
    • 1.25 in(3)
    • 1.26 in(3)
    • 1.5 in(3)
    • 1.575 in(6)
    • 2.0 in(3)
    • 2.362 in(2)
    • 2.5 in(2)
    Back-End Diameter MindoBack-End Diameter Max
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