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Inserts
Inserts
Inserts
Inserts

Wheel Reprofiling/Wheelset Turning

Inserts

Features and benefits

Kennametal stocks a complete line of standard inserts for wheel and axle machining. Inserts are available in various styles, sizes, and grades.



  • Wheel boring — moulded chipbreaker inserts in round, square, octagon, and regrindable inserts.


  • Axle turning — triangle- and diamond-shaped inserts with chipbreakers.


  • Wheel turning — rectangular and square styles, with or without moulded chipbreakers.


  • Wheel turning — round buttons with centre hole for locking.

Workpiece Material

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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius [D1] Insert Hole Size [D1] Insert Hole Size
6105107 SNMX190640S-WT5 DELETE SNMX190640S-WT5 DELETE KCP25B 19.050 .7500 6.350 .2500 4.000 .1575 6.350 .2500
6181213 LNUX191940S-WT5 LNUX191940S-WT5 KCP25B 19.0500 .7500 19.0500 .7500 4.0000 .1575 6.3500 .2500
6105105 LNUX191940S-WT5 DELETE LNUX191940S-WT5 DELETE KCP25B 19.050 .7500 19.050 .7500 4.000 .1575 6.350 .2500
6181215 SNMX190640S-WT5 SNMX190640S-WT5 KCP25B 19.0500 .7500 6.3500 .2500 4.0000 .1575 6.3500 .2500
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Workpiece Material
  • P Steel (4)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (4)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (4)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (4)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (4)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (4)
  • K Cast Iron (4)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (4)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (4)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (4)
Applications
  • ID Thread Turning (4)
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  • KCP25B (4)
Wiper Insert
  • N (4)
frontEnd
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  • L-RECTANGLE 90 (2)
  • S-SQUARE 90 (2)
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  • L-RECTANGLE 90 (2)
  • S-SQUARE 90 (2)
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Chip Breaker CBMD
  • S-WT5 (4)
Cutting Tool Material
  • H W (4)
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  • M (2)
  • U (2)
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Grade
  • KCP25B (4)
Platform
  • Railroad Turning (2)
Tool Unit
  • I (4)
  • M (4)
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  • N (4)
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Grades

  • KCP25B

    Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3-TiOCN coating with superior interlayer adhesion.

    Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

    P
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