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COVID-19. Как реагирует Кеннаметал
Inserts
Inserts
Inserts
Inserts

Wheel Reprofiling/Wheelset Turning

Inserts

Features and benefits

Kennametal stocks a complete line of standard inserts for wheel and axle machining. Inserts are available in various styles, sizes, and grades.



  • Wheel boring — moulded chipbreaker inserts in round, square, octagon, and regrindable inserts.


  • Axle turning — triangle- and diamond-shaped inserts with chipbreakers.


  • Wheel turning — rectangular and square styles, with or without moulded chipbreakers.


  • Wheel turning — round buttons with centre hole for locking.

Workpiece Material

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M
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade [S] Insert Thickness [S] Insert Thickness [D1] Insert Hole Size [D1] Insert Hole Size
6105108 RCMX2507M076 DELETE RCMX2507M076 DELETE KCP25B 7.940 .3125 7.400 .2913
1198468 RCMX1003M0 RCMX1003M0 CL4 3.180 .1250 3.700 .1457
6290931 RCMX09T300 RCMX325 KCS10 3.9700 .1560 4.0000 .1570
1198481 RCMX1003M0 RCMX1003M0 CM5 3.180 .1250 3.700 .1457
6181316 RCMX2507M076 RCMX2507M076 KCP25B 7.9400 .3125 7.4000 .2913
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Workpiece Material
  • P Steel (2)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (2)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (2)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (2)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (2)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (2)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (2)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (2)
  • M Stainless Steel (1)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (1)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (1)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (1)
  • K Cast Iron (2)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (2)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (2)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (2)
  • S High-Temp Alloys (1)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (1)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (1)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (1)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (1)
Applications
  • ID Thread Turning (5)
Cutting Edges Per Insert
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cornerConfiguration
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  • KCP25B (2)
  • CL4 (1)
  • CM5 (1)
  • KCS10 (1)
Wiper Insert
  • N (5)
frontEnd
Insert Shape
  • R-ROUND (5)
insertGeometry
Shape
  • R-ROUND (5)
Insert IC Size
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Insert IC Size
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Chip Breaker CBMD
  • 76 (2)
Cutting Tool Material
  • H W (4)
  • H T (1)
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Tolerance Class
  • M (5)
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Grade
  • KCP25B (2)
  • CL4 (1)
  • CM5 (1)
  • KCS10 (1)
Platform
  • Railroad Turning (1)
Tool Unit
  • I (5)
  • M (5)
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  • N (5)
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Grades

  • CL4
  • CM5
  • KCP25B

    Composition: A tough cobalt-enriched carbide grade with a newly designed multilayer MTCVD-TiCN-Al2O3-TiOCN coating with superior interlayer adhesion.

    Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. The substrate design ensures adequate deformation resistance with excellent insert edge strength. Coating layers offer good wear resistance over a wide range of machining conditions and the post-coat treatment minimises microchipping and improves coating adhesion to substrate leading to long tool life and improved workpiece finishes.

    P
    K
  • KCS10

    Composition: An advanced PVD-AlTiN coated, fine-grained tungsten carbide grade.

    Application: The KCS10 grade specifically engineered for the productive machining of high-temperature alloys. The fine-grained tungsten carbide substrate has excellent toughness and deformation resistance while the advanced PVD coating allows metalcutting speeds double those of conventional PVD-coated cutting tools.

    S
    M