HexaCut™ 45° • Cast Iron
HexaCut 45° roughing and semi-finishing face milling operations are a terrific solution for use on cast and ductile iron materials as well CGI (Compacted Graphite Iron). Proven to be very effective in special automotive applications, the HexaCut milling platform can be a problem solver for difficult milling operations. Twelve cutting edges on each insert drastically reduce cost per edge and increase tool life. The comprehensive insert geometries match every application for light, medium, and heavy machining. Additionally, the 45° lead cutter bodies are engineered with fixed pockets for roughing applications up to Ap1 max = 6mm.
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Workpiece Material
Workpiece Material
- P Steel (9)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(8)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(8)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(9)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(8)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(8)
- M Stainless Steel (8)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(8)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(8)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(8)
- K Cast Iron (35)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(34)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(34)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(35)
- N Non-Ferrous Materials (8)
- N1Wrought Aluminum (8)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(8)
- N3High-Silicon Aluminum Alloys Si >12.2%(8)
- S High-Temp Alloys (8)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(8)
- H Hardened Materials (8)
- H1Hardened Materials 44-48 HRC(8)
Applications
Applications
Face Milling (7)
Cutting Diameter
Cutting Diameter
- 80.0 mm(1)
- 100.0 mm(1)
- 101.6 mm(1)
- 101.601 mm(1)
- 125.0 mm(1)
- 127.0 mm(1)
- 160.0 mm(1)
to
Maximum Cutting Diameter
Maximum Cutting Diameter
- 92.8 mm(1)
- 112.8 mm(1)
- 114.3 mm(2)
- 137.8 mm(1)
- 139.7 mm(1)
- 172.8 mm(1)
to
Cutting Length
Cutting Length
- 6.5 mm(7)
to
Reach
Reach
- 50.0 mm(2)
- 50.038 mm(1)
- 50.8 mm(1)
- 60.452 mm(1)
- 63.0 mm(2)
to
Tool Cutting Edge Angle
Tool Cutting Edge Angle
- 45.0 (7)
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Connection Style
Connection Style
- A-Socket Head Cap Screw (3)
- B-Cutter Retention Screw (3)
- SHCS or RetScrw Or BoltCircle (1)
Number of Flutes
Number of Flutes
- 10 (1)
- 14 (2)
- 18 (2)
- 22 (1)
- 7 (1)
Internal Coolant Capability
Internal Coolant Capability
Over All Length [L]
Over All Length [L]
- 50.0 mm(2)
- 50.038 mm(1)
- 50.8 mm(1)
- 60.452 mm(1)
- 63.0 mm(2)
to
Corner Radius
Corner Radius
- 0.0 mm(10)
- 0.8 mm(9)
- 1.2 mm(9)
- 1.6 mm(16)
- 2.0 mm(13)
- 3.0 mm(13)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC524M (8)
- KCK15 (17)
- KCK20B (18)
- KCKP10 (8)
- KCPK30 (8)
- KD200 (8)
- KY3500 (10)
Hand Of Tool
Hand Of Tool
- R (7)
Wiper Insert
Wiper Insert
- N (28)
Front-End
Center Cutting
Center Cutting
Insert Geometry
Shape
Shape
- H-HEXAGON 120 (28)
Insert IC Size
Insert IC Size
- 15.875 mm(3)
- 16.2 mm(25)
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Cutting Edge Length
Cutting Edge Length
- 9.165 mm(3)
- 9.353 mm(25)
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Chip Breaker CBMD
Chip Breaker CBMD
- GE (16)
- LE (3)
- MCI (2)
- MH (1)
- MR (2)
Cutting Tool Material
Cutting Tool Material
- B L (1)
- C N (3)
- H W (24)
Tolerance Class
Tolerance Class
- E (4)
- G (3)
- H (12)
- P (9)
Back-End
Connection Type
Connection Type
- SHELL MILL (7)
Back-End Diameter
Back-End Diameter
- 27.0 mm(1)
- 31.75 mm(2)
- 32.0 mm(1)
- 38.1 mm(1)
- 40.0 mm(2)
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