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P Steel (11)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(6)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(6)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(6)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(6)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(6)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(11)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(11)
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M Stainless Steel (11)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(11)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(11)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(11)
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K Cast Iron (2)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(2)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(2)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(2)
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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S High-Temp Alloys (11)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(10)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(10)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(10)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(11)
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H Hardened Materials (1)
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H1Hardened Materials 44-48 HRC(1)
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Corner Radius
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0.8 mm (7)
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1.201 mm (2)
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3.176 mm (1)
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6.525 mm (2)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC410M (1)
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KC522M (1)
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KC725M (4)
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KCPK30 (1)
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KCSM40 (5)
Wiper Insert
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N (7)
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Y (5)
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Insert IC Size
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Metric
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [LI] Insert Length | [LI] Insert Length | [S] Insert Thickness | [S] Insert Thickness | [W] Insert Width | [W] Insert Width | [BS] Corner Facet Length | [BS] Corner Facet Length | [Rε] Corner Radius | [Rε] Corner Radius | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 6172463 | ADCT154512PDERLD | ADCT23283PDER5LD | KCSM40 | 15.3400 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 2.2500 | .0890 | 1.1900 | .0470 |
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$22.03
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| 6172465 | ADCT154512PDSRLD | ADCT23283PDSR5LD | KCSM40 | 15.3400 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 2.2500 | .0890 | 1.1900 | .0470 |
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| 2229415 | ADCT154532PDSRLD | ADCT23288PDSR5LD | KC725M | 15.3500 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 0.2300 | .0090 | 3.1800 | .1250 |
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$22.90
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| 6172435 | ADCT154564PDSRLD | ADCT232816PDSRLD | KCSM40 | 14.6600 | .5770 | 4.4300 | .1740 | 9.7300 | .3830 | 6.5200 | .2570 |
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$22.45
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| 2216894 | ADCT1545PDERLD | ADCT2328PDER5LD | KC725M | 15.3400 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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| 6172431 | ADCT1545PDERLD | ADCT2328PDER5LD | KCSM40 | 15.3400 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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| 2229381 | ADCT1545PDFRLDJ | ADCT2328PDFR5LDJ | KC410M | 15.3400 | .6040 | 4.5000 | .1770 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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$24.89
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| 2229377 | ADCT1545PDSRLD | ADCT2328PDSR5LD | KC725M | 15.3400 | .6040 | 4.5000 | .1772 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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| 2229379 | ADCT1545PDSRLD | ADCT2328PDSR5LD | KC522M | 15.3400 | .6040 | 4.5000 | .1772 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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$22.93
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| 2229380 | ADCT1545PDSRLD | ADCT2328PDSR5LD | KCPK30 | 15.3400 | .6040 | 4.5000 | .1772 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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List price:
$24.05
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| 6172467 | ADCT1545PDSRLD | ADCT2328PDSR5LD | KCSM40 | 15.3400 | .6040 | 4.5000 | .1772 | 10.0000 | .3940 | 3.4500 | .1360 | 0.7900 | .0310 |
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$22.45
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| 5059241 | ADCT232816PDERLD | ADCT232816PDERLD | KC725M | 14.7600 | .5810 | 4.5000 | .1770 | 9.7900 | .3850 | 6.5200 | .2570 |
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List price:
$21.60
/each.
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Discount: %
Replacement
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Grades
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KC410M
PVD, TiB2 coating on grade KC410M is extremely hard and provides very good wear characteristics at higher cutting speeds. KC410M resists built-up edge, can help reduce buring, and generates excellent surface finishes. The grade is best suited for aluminum with <10% silicon and other non-ferrous materials.
N Non-Ferrous -
KC522M
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of high-temperature alloys and stainless steel. KC522M resists breakage and offers improved wear resistance and increased strength.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel -
KC525M
Coated carbide grade with a TiAlN coating (PVD). New universal carbide grade for milling steel, stainless steel, and high-temperature alloys. KC525M can be used with or without coolant. Primarily for use in light and general machining.
P SteelS High-Temp AlloysM Stainless Steel -
KC725M
Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and ductile cast iron. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
P SteelS High-Temp AlloysM Stainless Steel -
KCPK30
Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.
P SteelS High-Temp AlloysK Cast IronM Stainless Steel -
KCSM30
Submicron substrate coated with high-performance TiAlN-PVD coating is an excellent choice for titanium, but also high-temperature alloys and stainless with higher speeds for light to medium cuts. First choice for application with thin to medium chip thickness, dry and wet.
P SteelS High-Temp AlloysH Hardened MaterialsM Stainless Steel -
KCSM40
Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40 is a high-performance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.
P SteelS High-Temp AlloysM Stainless Steel -
KUC30M
Coated carbide grade with a PVD multi-layer coating (TiN/TiCN/TiN). New universal carbide grade for milling
steel, stainless steel, and high-temperature alloys. KUC30M can be used with or without coolant.
Primarily for use in light and general machining.
| Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear resistance |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | ADCT…E..LD | KCPM20 | ADCT…E..LD | KCPM20 | ADCT…E..LD | KCPK30 |
| M1–M2 | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M |
| M3 | ADCT…E..LD | KCPK30 | ADCT…E..LD | KCPK30 | ADCT…E..LD | KCPK30 |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M |
| S3 | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M |
| S4 | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M | ADCT…E..LD | KC725M |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||
| 10% | 2040% | 50% | ||||||||
| ADCT…E..LD | 0,10 | 0,20 | 0,36 | 0,05 | 0,13 | 0,23 | 0,05 | 0,13 | 0,20 | ADCT…E..LD |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||
| 10% | 2040% | 50% | ||||||||
| ADCT…E..LD | .004 | .008 | .014 | .002 | .005 | .009 | .002 | .005 | .008 | ADCT…E..LD |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||
| 50100% | ||||
| All Inserts | .004 | .010 | .016 | All Inserts |
| LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC725M | KCPK30 | KCSM30 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | 10 | 250 | 230 | 150 | 135 | 120 | 260 | 230 | 210 | – | – | – | |
| 6 | 190 | 170 | 145 | 90 | 80 | – | 160 | 135 | – | – | – | – | |
| M | 1 | 225 | 200 | 175 | 170 | 150 | 135 | 205 | 185 | 155 | – | – | – |
| 2 | 205 | 175 | 160 | 155 | 140 | 130 | 185 | 160 | 140 | – | – | – | |
| 3 | 160 | 145 | 125 | 115 | 105 | – | 145 | 130 | 115 | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 35 | 30 | 25 | – | – | – | – | – | – |
| 2 | – | – | – | 30 | 30 | 25 | – | – | – | – | – | – | |
| 3 | – | – | – | 40 | 35 | 25 | – | – | – | – | – | – | |
| 4 | – | – | – | 50 | 45 | 30 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KCPM20 | KC725M | KCPK30 | KCSM30 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | 30 | 820 | 750 | 490 | 440 | 400 | 850 | 760 | 690 | – | – | – | |
| 6 | 630 | 550 | 475 | 300 | 260 | – | 520 | 450 | – | – | – | – | |
| M | 1 | 730 | 655 | 570 | 560 | 490 | 450 | 680 | 600 | 515 | – | – | – |
| 2 | 670 | 580 | 520 | 510 | 460 | 420 | 610 | 530 | 460 | – | – | – | |
| 3 | 530 | 475 | 410 | 380 | 340 | – | 475 | 430 | 380 | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | 120 | 100 | 80 | – | – | – | – | – | – |
| 2 | – | – | – | 100 | 100 | 80 | – | – | – | – | – | – | |
| 3 | – | – | – | 130 | 120 | 80 | – | – | – | – | – | – | |
| 4 | – | – | – | 170 | 150 | 100 | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC725M | KCPK30 | KCSM30 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | 650 | 490 | 400 | 520 | 400 | 310 | – | – | – | – | – | – | |
| M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | – | – | – | – | – | – |
| 2 | 730 | 620 | 520 | 610 | 520 | 430 | – | – | – | – | – | – | |
| 3 | 550 | 480 | 370 | 460 | 400 | 310 | – | – | – | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | 120 | 100 | – | – | – | – | – | – | – |
| 2 | 160 | 140 | 110 | 100 | 100 | – | – | – | – | – | – | – | |
| 3 | 200 | 160 | 110 | 130 | 130 | – | – | – | – | – | – | – | |
| 4 | 280 | 200 | 140 | 170 | 150 | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
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