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Drill Fix™ DFSP™ • HP Inserts
Drill Fix™ DFSP™ • HP Inserts
Drill Fix™ DFSP™ • HP Inserts
Drill Fix™ DFSP™ • HP Inserts

Drill Fix™ DFSP™ • HP Inserts

Drill Fix™ DFSP™ • HP Inserts

Features and benefits

  • Four cutting edge insert.

  • High positive chipbreaker geometry preferred on ductile and normal chipping materials.

  • Additional inserts with increased corner radius to support usage with Beyond™ grades.

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous
S High-Temp Alloys
H Hardened Materials
Drill Fix™ DFSP™ • HP Inserts
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  • P Steel (30)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (30)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (30)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (30)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (30)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (30)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (30)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (30)
  • M Stainless Steel (25)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (25)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (25)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (25)
  • K Cast Iron (25)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (25)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (25)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (25)
  • N Non-Ferrous Materials (25)
    • N1
      Wrought Aluminum
      (25)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (25)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (25)
    • N4
      Copper, Brass, Zinc-based on machinability index range of 70-100
      (25)
    • N5
      Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass
      (25)
    • N6
      Carbon, Graphite Composites, CFRP
      (25)
    • N7
      MMC's
      (25)
  • S High-Temp Alloys (25)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (25)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (25)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (25)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (25)
  • H Hardened Materials (9)
    • H1
      Hardened Materials 44-48 HRC
      (9)
    • H2
      Hardened Materials 48-55 HRC
      (9)
    • H3
      Hardened Materials 56-60 HRC
      (9)
    • H4
      Hardened Materials >60 HRC
      (9)
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  • BR (12)
  • CN (26)
  • DE (26)
  • GB (20)
  • IN (11)
  • SG (22)
  • US (26)
Cutting Condition
Cutting Condition
  • Interrupted (16)
  • Stable (24)
  • Unstable (20)
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Corner Radius
  • 0.016 in (9)
  • 0.031 in (13)
  • 0.039 in (4)
  • 0.047 in (8)
Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
  • 0.4 mm (9)
  • 0.8 mm (13)
  • 1.0 mm (4)
  • 1.201 mm (8)
Corner Radius Min to Corner Radius Max
Application
Drilling Condition
Drilling Condition
  • Interrupted (16)
  • Stable (24)
  • Unstable (20)
Grade Of Cutting Tool
Grade Of Cutting Tool
  • KC7140 (6)
  • KCMS35 (4)
  • KCPK10 (4)
  • KCU25 (10)
  • KCU40 (10)
Insert Geometry
Insert IC Size
Insert IC Size
  • 5.551 mm (3)
  • 6.351 mm (3)
  • 7.95 mm (7)
  • 9.525 mm (7)
  • 12.701 mm (7)
  • 15.726 mm (7)
Insert IC Size Min to Insert IC Size Max
Insert IC Size
Insert IC Size
  • 0.219 in (3)
  • 0.25 in (3)
  • 0.313 in (7)
  • 0.375 in (7)
  • 0.5 in (7)
  • 0.619 in (7)
Insert IC Size Min to Insert IC Size Max
Cutting Edge Length
Cutting Edge Length
  • 5.426 mm (3)
  • 6.2 mm (3)
  • 7.801 mm (4)
  • 7.926 mm (3)
  • 9.375 mm (7)
  • 12.55 mm (4)
  • 12.701 mm (3)
  • 15.726 mm (7)
Cutting Edge Length Min to Cutting Edge Length Max
Cutting Edge Length
Cutting Edge Length
  • 0.214 in (3)
  • 0.244 in (3)
  • 0.307 in (4)
  • 0.312 in (3)
  • 0.369 in (7)
  • 0.494 in (4)
  • 0.5 in (3)
  • 0.619 in (7)
Cutting Edge Length Min to Cutting Edge Length Max
Tolerance Class
Tolerance Class
  • G (13)
  • P (21)
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade First Choice [D] Insert IC Size [D] Insert IC Size [D1] Insert Hole Size [D1] Insert Hole Size [S] Insert Thickness [S] Insert Thickness [Rε] Corner Radius [Rε] Corner Radius [GAA] Insert Rake Angle [Clearance Angle Major Clearance Angle Major Second
5692801 SPGX050204HP SPGX050204HP KC7140   5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 10.000 7.000 11.000
    List price:
    $20.08 /each
    Your price:
    5692729 SPGX050204HP SPGX050204HP KCU40   5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 10.000 7.000 11.000
      List price:
      $21.54 /each
      Your price:
      5692727 SPGX050204HP SPGX050204HP KCU25   5.5600 .2188 2.2500 .0890 2.3800 .0940 0.4000 .0160 10.000 7.000 11.000
        List price:
        $21.54 /each
        Your price:
        1848593 SPGX060304RHP SPGX060304RHP KC7140   6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
          List price:
          $20.08 /each
          Your price:
          5534148 SPGX060304RHP SPGX060304RHP KCU40   6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
            List price:
            $21.54 /each
            Your price:
            5534253 SPGX060304RHP SPGX060304RHP KCU25   6.3500 .2500 2.6500 .1040 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
              List price:
              $21.54 /each
              Your price:
              1848597 SPGX070304RHP SPGX070304RHP KC7140   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
                List price:
                $20.33 /each
                Your price:
                5534231 SPGX070304RHP SPGX070304RHP KCU40   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
                  List price:
                  $22.01 /each
                  Your price:
                  5534256 SPGX070304RHP SPGX070304RHP KCU25   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.4000 .0156 10.000 7.000 11.000
                    List price:
                    $22.01 /each
                    Your price:
                    4040135 SPGX070308HP SPGX070308HP KCU25   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 10.000 7.000 11.000
                      List price:
                      $22.01 /each
                      Your price:
                      4042935 SPGX070308HP SPGX070308HP KCU40   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 10.000 7.000 11.000
                        List price:
                        $22.01 /each
                        Your price:
                        4042889 SPGX070308HP SPGX070308HP KCPK10   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 10.000 7.000 11.000
                          List price:
                          $22.01 /each
                          Your price:
                          7064731 SPGX070308HP SPGX070308HP KCMS35   7.9400 .3125 2.8500 .1120 3.1800 .1252 0.8000 .0312 10.000 7.000 11.000
                            List price:
                            $22.01 /each
                            Your price:
                            1848601 SPPX09T308RHP SPPX09T308RHP KC7140   9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 10.000 7.000 11.000
                              List price:
                              $22.73 /each
                              Your price:
                              5534259 SPPX09T308RHP SPPX09T308RHP KCU25   9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 10.000 7.000 11.000
                                List price:
                                $24.49 /each
                                Your price:
                                5534234 SPPX09T308RHP SPPX09T308RHP KCU40   9.5250 .3750 3.6000 .1417 3.9700 .1563 0.8000 .0312 10.000 7.000 11.000
                                  List price:
                                  $24.49 /each
                                  Your price:
                                  4042842 SPPX09T310HP SPPX09T310HP KCU25   9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 10.000 7.000 11.000
                                    List price:
                                    $24.49 /each
                                    Your price:
                                    4042892 SPPX09T310HP SPPX09T310HP KCPK10   9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 10.000 7.000 11.000
                                      List price:
                                      $24.49 /each
                                      Your price:
                                      4042938 SPPX09T310HP SPPX09T310HP KCU40   9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 10.000 7.000 11.000
                                        List price:
                                        $24.49 /each
                                        Your price:
                                        7064734 SPPX09T310HP SPPX09T310HP KCMS35   9.5250 .3750 3.6000 .1417 3.9700 .1563 1.0000 .0390 10.000 7.000 11.000
                                          List price:
                                          $24.49 /each
                                          Your price:
                                          1848605 SPPX120408RHP SPPX120408RHP KC7140   12.7000 .5000 4.6000 .1811 4.7630 .1875 0.8000 .0312 10.000 7.000 11.000
                                            List price:
                                            $24.01 /each
                                            Your price:
                                            5534262 SPPX120408RHP SPPX120408RHP KCU25   12.7000 .5000 4.6000 .1811 4.7630 .1875 0.8000 .0312 10.000 7.000 11.000
                                              List price:
                                              $25.94 /each
                                              Your price:
                                              5534237 SPPX120408RHP SPPX120408RHP KCU40   12.7000 .5000 4.6000 .1811 4.7630 .1875 0.8000 .0312 10.000 7.000 11.000
                                                List price:
                                                $25.94 /each
                                                Your price:
                                                4040141 SPPX120412HP SPPX120412HP KCU25   12.7000 .5000 4.6000 .1811 4.7630 .1875 1.2000 .0469 10.000 7.000 11.000
                                                  List price:
                                                  $25.94 /each
                                                  Your price:
                                                  4042905 SPPX120412HP SPPX120412HP KCPK10   12.7000 .5000 4.6000 .1811 4.7630 .1875 1.2000 .0469 10.000 7.000 11.000
                                                    List price:
                                                    $25.94 /each
                                                    Your price:
                                                    4042941 SPPX120412HP SPPX120412HP KCU40   12.7000 .5000 4.6000 .1811 4.7630 .1875 1.2000 .0469 10.000 7.000 11.000
                                                      List price:
                                                      $25.94 /each
                                                      Your price:
                                                      7064736 SPPX120412HP SPPX120412HP KCMS35   12.7000 .5000 4.6000 .1811 4.7630 .1875 1.2000 .0469 10.000 7.000 11.000
                                                        List price:
                                                        $25.94 /each
                                                        Your price:
                                                        3774906 SPPX15T508RHP SPPX15T508RHP KC7140   15.7320 .6250 5.5000 .2170 5.9500 .2340 0.8000 .0312 10.000 7.000 11.000
                                                          List price:
                                                          $24.58 /each
                                                          Your price:
                                                          5534265 SPPX15T508RHP SPPX15T508RHP KCU25   15.7320 .6250 5.5000 .2170 5.9500 .2340 0.8000 .0312 10.000 7.000 11.000
                                                            List price:
                                                            $26.59 /each
                                                            Your price:
                                                            5534250 SPPX15T508RHP SPPX15T508RHP KCU40   15.7320 .6250 5.5000 .2170 5.9500 .2340 0.8000 .0312 10.000 7.000 11.000
                                                              List price:
                                                              $26.59 /each
                                                              Your price:
                                                              4042915 SPPX15T512HP SPPX15T512HP KCU25   15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 10.000 7.000 11.000
                                                                List price:
                                                                $26.59 /each
                                                                Your price:
                                                                4042944 SPPX15T512HP SPPX15T512HP KCU40   15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 10.000 7.000 11.000
                                                                  List price:
                                                                  $26.59 /each
                                                                  Your price:
                                                                  4042908 SPPX15T512HP SPPX15T512HP KCPK10   15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 10.000 7.000 11.000
                                                                    List price:
                                                                    $26.59 /each
                                                                    Your price:
                                                                    7064738 SPPX15T512HP SPPX15T512HP KCMS35   15.7320 .6250 5.5000 .2170 5.9500 .2340 1.2000 .0469 10.000 7.000 11.000
                                                                      List price:
                                                                      $26.59 /each
                                                                      Your price:
                                                                      List price:
                                                                      Discount: %
                                                                      Your price:
                                                                      Replacement This item is no longer available
                                                                      Replacement Product Please contact customer service for assistance

                                                                      Grades

                                                                      • KC7140
                                                                        KC7140

                                                                        Composition: PVD TiCN/TiN coated medium-grain carbide with high toughness.
                                                                        Application: Best suited for machining of steel and stainless steel. This exceptionally tough grade is perfectly suited for metastable machining conditions offering excellent tool life.

                                                                        P Steel
                                                                        S High-Temp Alloys
                                                                        K Cast Iron
                                                                        M Stainless Steel
                                                                        N Non-Ferrous
                                                                      • KC7215
                                                                        KC7215

                                                                        Composition: PVD TiAlN coated fine-grain carbide.
                                                                        Application: Best suited for machining of alloyed steel and cast iron. This grade offers reliable performance at intermediate cutting conditions.

                                                                        P Steel
                                                                        K Cast Iron
                                                                      • KC7815

                                                                        Multi-Layered MT-CVD TiCN-Al203 coating
                                                                        Designed for indexable drilling of alloyed steels and some cast irons
                                                                        Superior performance when drilling ferrous steels at elevated speeds
                                                                        Expect 100% improvement in tool life versus competitive grades
                                                                        Use KC7815 in outboard pockets, KC7140 in inboard pockets for optimum performance with DRILL-FIX bodies
                                                                        Geometry: GD with honed negative land provides added strength

                                                                        P Steel
                                                                        K Cast Iron
                                                                      • KCMS35
                                                                        KCMS35

                                                                        Composition: Monolayer PVD AlTiN coated medium-grain carbide.
                                                                        Application: Applicable for stainless steel and high-temperature resistant materials. The coating offers high hardness and excellent wear resistance as well as enhanced high-temperature properties. In combination with its tough substrate, this grade offers superior chipping resistance and is best suited for metastable machining conditions.

                                                                      • KCPK10
                                                                        KCPK10

                                                                        Composition: Advanced CVD TiCN-Al2O3 coating combined with a cobalt-enriched carbide substrate.
                                                                        Application: The KCPK10 grade offers a balanced combination of deformation resistance and edge toughness leading to outstanding abrasion and crater wear resistance for high-speed machining of steel and cast iron. Use for very high cutting speeds with low to medium feed rates.

                                                                        P Steel
                                                                        S High-Temp Alloys
                                                                        K Cast Iron
                                                                        M Stainless Steel
                                                                        N Non-Ferrous
                                                                      • KCU25
                                                                        KCU25

                                                                        Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
                                                                        Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.

                                                                        P Steel
                                                                        S High-Temp Alloys
                                                                        H Hardened Materials
                                                                        K Cast Iron
                                                                        M Stainless Steel
                                                                        N Non-Ferrous
                                                                      • KCU40
                                                                        KCU40

                                                                        Multilayered PVD TiN-TiAlN-coated fine-grain carbide, offering
                                                                        highest wear resistance in steel, stainless steel, cast iron, and high-temp alloys.

                                                                        P Steel
                                                                        S High-Temp Alloys
                                                                        H Hardened Materials
                                                                        K Cast Iron
                                                                        M Stainless Steel
                                                                        N Non-Ferrous

                                                                      Warnings • Drill Fix DFR

                                                                      OSTRZEŻENIE Podczas operacji obróbki otworów przelotowych w trakcie przechodzenia narzędzia przez przedmiot obrabiany powstaje wiór materiału w postaci kawałka metalu lub krążka. Gdy wiertło jest nieruchome, a przedmiot obrabiany obraca się, ten kawałek metalu może zostać wyrzucony z uchwytu w wyniku działania siły odśrodkowej. Należy zapewnić odpowiednie osłony w celu ochrony osób postronnych.
                                                                      D LS CS
                                                                      20 45 —
                                                                      32 58 R 1/4 BSP *
                                                                      40 68 R 1/4 BSP
                                                                      50 68 R 1/4 BSP
                                                                      D LS
                                                                      20 50
                                                                      25 56
                                                                      32 60
                                                                      40 70
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