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DUO-LOCK™ • KenCut™ FF • Radiused • 3 Flutes • Inch
Modular End Milling • FGDF Style • For MillTurn Machines and Lathes
Features and benefits
- FGDF Tips — Roughing and finishing with just one tool.
- The short design and corner radii provide stability and reduce deflection forces.
- Ideally suited to perform long-reach applications on mill-turn machines, and driven tooling on lathes.
- The unique cutting geometry results in low cutting forces, requiring low power consumption.
Uses and application
Plunge Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Corner Style: Corner Radius
Helix Angle: 42°
Helix Angle: 45°
Tool Dimensions: Flute Configuration: 3
Helix Angle: 48°
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (8)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(8)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(8)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(8)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(8)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(8)
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M Stainless Steel (8)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(8)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(8)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(8)
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K Cast Iron (8)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(8)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(8)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(8)
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S High-Temp Alloys (8)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(8)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(8)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(8)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(8)
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H Hardened Materials (8)
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H1Hardened Materials 44-48 HRC(8)
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Cutting Diameter
Cutting Diameter
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0.375 in (2)
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0.5 in (2)
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0.625 in (2)
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0.75 in (2)
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Cutting Diameter
Cutting Diameter
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9.525 mm (2)
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12.701 mm (2)
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15.875 mm (2)
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19.05 mm (2)
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Cutting Length
Cutting Length
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7.15 mm (2)
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9.525 mm (2)
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11.9 mm (2)
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14.3 mm (2)
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Cutting Length
Cutting Length
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0.281 in (2)
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0.375 in (2)
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0.47 in (2)
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0.564 in (2)
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Reach
Reach
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0.656 in (2)
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0.876 in (2)
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1.093 in (2)
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1.314 in (2)
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Reach
Reach
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16.651 mm (2)
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22.25 mm (2)
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27.75 mm (2)
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33.375 mm (2)
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Corner Radius
Corner Radius
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0.015 in (4)
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0.03 in (4)
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Corner Radius
Corner Radius
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0.375 mm (4)
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0.75 mm (4)
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Back-End
Back-End Diameter
Back-End Diameter
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9.125 mm (2)
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12.201 mm (2)
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15.375 mm (2)
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18.55 mm (2)
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Back-End Diameter
Back-End Diameter
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0.359 in (2)
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0.48 in (2)
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0.605 in (2)
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0.73 in (2)
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Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | Adapter Style Machine Side | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [L1] Gage Length | [L1] Gage Length | [CSMS] System Size Machine Side | [WF] Width of Flat | [WF] Width of Flat | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 6440977 | FGDF0375Y3AQA | FGDF0375Y3AQA | KCPM15 | DUO-LOCK | 9.125 | .3593 | 16.6400 | .6551 | DL10 | 8.0000 | .3150 |
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List price:
$119.76
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| 6441021 | FGDF0375Y3AQB | FGDF0375Y3AQB | KCPM15 | DUO-LOCK | 9.125 | .3593 | 16.6400 | .6551 | DL10 | 8.0000 | .3150 |
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| 6440978 | FGDF0500Y3AQA | FGDF0500Y3AQA | KCPM15 | DUO-LOCK | 12.2 | .4803 | 22.2500 | .8760 | DL12 | 9.5000 | .3740 |
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List price:
$160.39
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| 6441022 | FGDF0500Y3AQB | FGDF0500Y3AQB | KCPM15 | DUO-LOCK | 12.2 | .4803 | 22.2500 | .8760 | DL12 | 9.5000 | .3740 |
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| 6440979 | FGDF0625Y3AQA | FGDF0625Y3AQA | KCPM15 | DUO-LOCK | 15.375 | .6053 | 27.7600 | 1.092 | DL16 | 13.0000 | .5118 |
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List price:
$356.61
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| 6441023 | FGDF0625Y3AQB | FGDF0625Y3AQB | KCPM15 | DUO-LOCK | 15.375 | .6053 | 27.7600 | 1.092 | DL16 | 13.0000 | .5118 |
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| 6440980 | FGDF0750Y3AQA | FGDF0750Y3AQA | KCPM15 | DUO-LOCK | 18.55 | .7303 | 33.3700 | 1.313 | DL20 | 16.0000 | .6299 |
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$553.96
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| 6441024 | FGDF0750Y3AQB | FGDF0750Y3AQB | KCPM15 | DUO-LOCK | 18.55 | .7303 | 33.3700 | 1.313 | DL20 | 16.0000 | .6299 |
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Replacement
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Grades
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KCPM15
Coated carbide grade with thick PVD coating and optimized chemistry and process for increased wear resistance. Outstanding protection in milling stainless steel to mitigate crater, DOCN (depth-of-cut notching), and flank wear. Excellent performance up to 52 HRC.
P SteelS High-Temp AlloysH Hardened MaterialsK Cast IronM Stainless Steel
| End Mill Tolerances | |
| D1 | tolerance e8 |
| 13/32 23/32" | -0,00126"/-0,00232" |
| 23/32 1-3/16" | -0,00157"/-0,00287" |
| 1-3/16" | -0,00197''/-0,00350'' |
FGDF • Unequal Flute Spacing • Inch
| Material Group |  <="" td=""> |  <="" td=""> | straight short | conical medium | conical long | Recommended feed per tooth (IPT = inch/th) for side milling (A). For slotting (B), reduce IPT by 20%. | ||||||||||||
| A | B | KCPM15 | KCPM15 | KCPM15 | D1 Diameter | |||||||||||||
| Cutting Speed vc SFM | Cutting Speed vc SFM | Cutting Speed vc SFM | frac. | 3/8 | 1/2 | 5/8 | 3/4 | |||||||||||
| ap | ae | ap | Min | Max | Min | Max | Min | Max | dec. | 0.3750 | 0.5000 | 0.6250 | 0.7500 | |||||
| P | 0 | 0.75 x D | 0.5 x D | 0.5 x D | 490 | – | 660 | 441 | – | 594 | 441 | – | 594 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 |
| 1 | 0.75 x D | 0.5 x D | 0.5 x D | 490 | – | 660 | 441 | – | 594 | 441 | – | 594 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 | |
| 2 | 0.75 x D | 0.5 x D | 0.5 x D | 460 | – | 620 | 414 | – | 558 | 414 | – | 558 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 | |
| 3 | 0.75 x D | 0.4 x D | 0.5 x D | 390 | – | 520 | 351 | – | 468 | 351 | – | 468 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 | |
| 4 | 0.75 x D | 0.3 x D | 0.5 x D | 300 | – | 490 | 270 | – | 441 | 270 | – | 441 | IPT | 0.0017 | 0.0022 | 0.0026 | 0.0029 | |
| 5 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 330 | 170 | – | 281 | 160 | – | 264 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
| 6 | 0.75 x D | 0.3 x D | 0.5 x D | 160 | – | 250 | 136 | – | 213 | 128 | – | 200 | IPT | 0.0013 | 0.0016 | 0.0019 | 0.0021 | |
| M | 1 | 0.75 x D | 0.4 x D | 0.5 x D | 300 | – | 380 | 240 | – | 304 | 210 | – | 266 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 |
| 2 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 260 | 160 | – | 208 | 140 | – | 182 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
| 3 | 0.75 x D | 0.4 x D | 0.5 x D | 200 | – | 230 | 160 | – | 184 | 140 | – | 161 | IPT | 0.0013 | 0.0016 | 0.0019 | 0.0021 | |
| K | 1 | 0.75 x D | 0.5 x D | 0.5 x D | 390 | – | 490 | 351 | – | 441 | 351 | – | 441 | IPT | 0.0023 | 0.0029 | 0.0034 | 0.0037 |
| 2 | 0.75 x D | 0.5 x D | 0.5 x D | 360 | – | 460 | 324 | – | 414 | 324 | – | 414 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 | |
| 3 | 0.75 x D | 0.4 x D | 0.5 x D | 360 | – | 430 | 324 | – | 387 | 324 | – | 387 | IPT | 0.0016 | 0.0020 | 0.0023 | 0.0026 | |
| S | 1 | 0.3 x D | 0.3 x D | 0.5 x D | 160 | – | 300 | 128 | – | 240 | 96 | – | 180 | IPT | 0.0019 | 0.0025 | 0.0029 | 0.0033 |
| 2 | 0.3 x D | 0.3 x D | 0.5 x D | 80 | – | 130 | 64 | – | 104 | 48 | – | 78 | IPT | 0.0010 | 0.0013 | 0.0015 | 0.0018 | |
| 3 | 0.75 x D | 0.3 x D | 0.5 x D | 80 | – | 130 | 64 | – | 104 | 48 | – | 78 | IPT | 0.0010 | 0.0013 | 0.0015 | 0.0018 | |
| 4 | 0.75 x D | 0.3 x D | 0.5 x D | 160 | – | 200 | 128 | – | 160 | 96 | – | 120 | IPT | 0.0014 | 0.0018 | 0.0021 | 0.0024 | |
| H | 1 | 0.75 x D | 0.2 x D | 0.3 x D | 260 | – | 460 | 208 | – | 368 | 156 | – | 276 | IPT | 0.0017 | 0.0022 | 0.0026 | 0.0029 |