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Fix-Perfect™ • Aluminum • Shell Mills • PM Line • Inch
Shell Mills • PM Line
Features and benefits
- High-speed Machining.
- Produces excellent surface finish and flatness.
- Fixed and adjustable pockets.
Uses and application
Face Milling
Side Milling/Shoulder Milling: Square End
Milling - Side and Face
Milling - Through Coolant
Workpiece Materials
P
Steel
K
Cast Iron
N
Non-Ferrous
H
Hardened Materials
Filters and Columns
Filters
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (1)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(1)
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K Cast Iron (1)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(1)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(1)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(1)
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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H Hardened Materials (1)
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H1Hardened Materials 44-48 HRC(1)
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Applications
Face Milling
;
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Face Milling (1)
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Shoulder Milling (1)
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1.5 in (1)
Cutting Diameter Min
to
Cutting Diameter Max
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38.1 mm (1)
Cutting Diameter Min
to
Cutting Diameter Max
Number of Flutes
2
;
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2 (1)
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3 (1)
Cutting Edges Per Insert
Cutting Edges Per Insert
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1.0 (1)
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2.0 (1)
to
Corner Radius
Corner Radius
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0.0 in (1)
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0.016 in (1)
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0.031 in (1)
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0.047 in (1)
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0.06 in (1)
to
Corner Radius
Corner Radius
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0.0 mm (1)
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0.4 mm (1)
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0.8 mm (1)
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1.201 mm (1)
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1.5 mm (1)
to
Corner Chamfer
Corner Chamfer
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0.0 mm (1)
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0.1 mm (1)
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0.2 mm (1)
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0.4 mm (1)
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0.5 mm (1)
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0.601 mm (1)
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0.9 mm (1)
to
Corner Chamfer
Corner Chamfer
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0.0 in (1)
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0.004 in (1)
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0.008 in (1)
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0.016 in (1)
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0.02 in (1)
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0.024 in (1)
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0.035 in (1)
to
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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K110M (1)
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KC510M (1)
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KD1410 (1)
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KD1415 (1)
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Metric
Inch
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- Applied Filters:
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X Applications:
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X 1.0 in <= Cutting Diameter <= 2.0 in
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X 25.401 mm <= Cutting Diameter <= 50.801 mm
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X Internal Coolant Capability: N
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X Number of Flutes: 2
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X Workpiece Material: P
Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [L] Overall Length | [L] Overall Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | Number of Inserts | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1803174 | 40A02RP90BG15CUPM | 40A02RP90BG15CUPM | 38.1000 | 1.500 | 12.7 | .5 | 31.7500 | 1.250 | 39.8780 | 1.570 | 9.5200 | .3750 | 2 |
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List price:
$446.12
/each
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Replacement
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| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| – | (Light geometry) | (Strong geometry) | ||||
| – | wear resistance |  <="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | BGHX… | K110M | BGHX… | KC510M | BGHX… | KD1415 |
| N3 | BGHX… | K110M | BGHX… | KD1410 | BGHX… | KD1410 |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40 100% | ||||||||||||
| BGHX… | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | BGHX… |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [SFM]
| Material Group | K110M | KC510M | KD1410 | KD1415 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | 1650 | 1550 | 1475 | 2100 | 1870 | 1720 | 13150 | 11500 | 9800 | 13150 | 11500 | 9800 |
| 3 | 1350 | 1200 | 1050 | 1900 | 1750 | 1600 | 5250 | 4900 | 4600 | 5250 | 4900 | 4600 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |