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Face Mills
Face Mills
Face Mills
Face Mills

Inserts for Dodeka™ • HNGJ-LDJ and -LD

Face Mills

Features and benefits

  • First choice for light machining and aluminium.

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous
S High-Temp Alloys
H Hardened Materials
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Workpiece Material
Workpiece Material
  • P Steel (5)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (4)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (4)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (4)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (5)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (5)
  • M Stainless Steel (5)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (5)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (5)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (5)
  • K Cast Iron (5)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (5)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (5)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (5)
  • N Non-Ferrous Materials (1)
    • N1
      Wrought Aluminum
      (1)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (1)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (1)
  • S High-Temp Alloys (4)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (3)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (3)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (3)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (4)
  • H Hardened Materials (2)
    • H1
      Hardened Materials 44-48 HRC
      (2)
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  • BR (3)
  • CN (7)
  • DE (7)
  • GB (4)
  • IN (5)
  • SG (7)
  • US (7)
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
  • KC410M (1)
  • KC520M (1)
  • KC522M (1)
  • KC725M (1)
  • KCK15 (1)
  • KCPK30 (1)
  • KCPM20 (1)
  • KCSM40 (1)
Wiper Insert
Wiper Insert
  • N (7)
  • Y (1)
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SAP Material Number ISO Catalog Number ANSI Catalog Number Grade First Choice [D] Insert IC Size [D] Insert IC Size [BS] Corner Facet Length [BS] Corner Facet Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [Rε] Corner Radius [Rε] Corner Radius [S] Insert Thickness [S] Insert Thickness Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
3093561 HNGJ0905ANENLD HNGJ535ANENLD KC522M   15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
    List price:
    $34.46 /each.
    Your price::
    Qty
    3330952 HNGJ0905ANENLD HNGJ535ANENLD KCK15 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
      List price:
      $36.18 /each.
      Your price::
      Qty
      3331174 HNGJ0905ANENLD HNGJ535ANENLD KC520M 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
        List price:
        $34.46 /each.
        Your price::
        Qty
        3331175 HNGJ0905ANENLD HNGJ535ANENLD KC725M 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
          List price:
          $34.46 /each.
          Your price::
          Qty
          3331178 HNGJ0905ANENLD HNGJ535ANENLD KCPK30 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
            List price:
            $36.18 /each.
            Your price::
            Qty
            6178103 HNGJ0905ANENLD HNGJ535ANENLD KCSM40 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
              List price:
              $36.18 /each.
              Your price::
              Qty
              3873496 HNGJ0905ANENLD HNGJ535ANENLD KCPM20 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12  
                List price:
                $35.29 /each.
                Your price::
                Qty
                3849320 HNGJ0905ANFNLDJ HNGJ535ANFNLDJ KC410M 15.8750 .6250 1.8110 .0713 8.5820 .3379 1.2000 .0468 5.5560 .2188 0.0200 .0008 12  
                  List price:
                  $34.46 /each.
                  Your price::
                  Qty
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                  Grades

                  • KC410M

                    PVD, TiB2 coating on grade KC410M is extremely hard and provides very good wear characteristics at higher cutting speeds. KC410M resists built-up edge, can help reduce buring, and generates excellent surface finishes. The grade is best suited for aluminum with <10% silicon and other non-ferrous materials.

                    N Non-Ferrous
                  • KC520M

                    Coated carbide grade with TiAlN coating (PVD). KC520M is a carbide grade developed specifically for general machining of ductile cast iron. This grade can be used with or without coolant.

                    K Cast Iron
                  • KC522M

                    Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of high-temperature alloys and stainless steel. KC522M resists breakage and offers improved wear resistance and increased strength.

                    P Steel
                    S High-Temp Alloys
                    H Hardened Materials
                    K Cast Iron
                    M Stainless Steel
                  • KC725M

                    Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and ductile cast iron. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

                    P Steel
                    S High-Temp Alloys
                    M Stainless Steel
                  • KCK15

                    Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.

                    K Cast Iron
                  • KCK20B

                    Composition: A multilayered coating with thick MTCVD TiCN-Al2O3-TiOCN layers applied over a carbide substrate specifically engineered for cast irons.
                    Application: Delivers consistent performance in high-speed machining of grey and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

                    K Cast Iron
                  • KCPK30

                    Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.

                    P Steel
                    S High-Temp Alloys
                    K Cast Iron
                    M Stainless Steel
                  • KCPM20

                    Coated carbide grade with CVD multilayer (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is a well-balanced combination of wear resistance and toughness. It is primarily for light and general machining of steel and stainless steel roughing of cast irons.

                    P Steel
                    H Hardened Materials
                    K Cast Iron
                    M Stainless Steel
                  • KCSM30

                    Submicron substrate coated with high-performance TiAlN-PVD coating is an excellent choice for titanium, but also high-temperature alloys and stainless with higher speeds for light to medium cuts. First choice for application with thin to medium chip thickness, dry and wet.

                    P Steel
                    S High-Temp Alloys
                    H Hardened Materials
                    M Stainless Steel
                  • KCSM40

                    Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40 is a high-performance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.

                    P Steel
                    S High-Temp Alloys
                    M Stainless Steel
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