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Face Mills
Face Mills
Face Mills
Face Mills

Inserts for Dodeka™ • HNGJ-LDJ and -LD

Face Mills

Features and benefits

  • First choice for light machining and aluminium.

Workpiece Materials

P Steel
M Stainless Steel
K Cast Iron
N Non-Ferrous
S High-Temp Alloys
H Hardened Materials
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Workpiece Material
  • P Steel (5)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS
      (4)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS
      (4)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS
      (4)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS
      (4)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS
      (5)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS
      (5)
  • M Stainless Steel (5)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS
      (5)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS
      (5)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS
      (5)
  • K Cast Iron (5)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS
      (5)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS
      (5)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS
      (5)
  • N Non-Ferrous Materials (1)
    • N1
      Wrought Aluminum
      (1)
    • N2
      Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%
      (1)
    • N3
      High-Silicon Aluminum Alloys Si >12.2%
      (1)
  • S High-Temp Alloys (4)
    • S1
      Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS
      (3)
    • S2
      Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS
      (3)
    • S3
      Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS
      (3)
    • S4
      Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS
      (4)
  • H Hardened Materials (2)
    • H1
      Hardened Materials 44-48 HRC
      (2)
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  • CN (7)
  • DE (7)
  • GB (4)
  • IN (5)
  • US (7)
Corner configuration
Corner Radius
  • 0.0469 (1)
  • 0.0472 (7)
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Application
Grade Of Cutting Tool
  • KC410M (1)
  • KC520M (1)
  • KC522M (1)
  • KC725M (1)
  • KCK15 (1)
  • KCPK30 (1)
  • KCPM20 (1)
  • KCSM40 (1)
Wiper Insert
  • N (7)
  • Y (1)
other
Grade
  • KC410M (1)
  • KC520M (1)
  • KC522M (1)
  • KC725M (1)
  • KCK15 (1)
  • KCPK30 (1)
  • KCPM20 (1)
  • KCSM40 (1)
Tool Unit
  • I (8)
  • M (8)
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  • Indexable Milling
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SAP Material Number ISO Catalog Number ANSI Catalog Number First Choice Grade [D] Insert IC Size [D] Insert IC Size [BS] Corner Facet Length [BS] Corner Facet Length [L10] Insert Cutting Edge Length [L10] Insert Cutting Edge Length [Rε] Corner Radius [Rε] Corner Radius [S] Insert Thickness [S] Insert Thickness Average Chip Thickness [HM] Average Chip Thickness [HM] Cutting Edges per Insert
3849320 HNGJ0905ANFNLDJ HNGJ535ANFNLDJ   KC410M 15.8750 .6250 1.8110 .0713 8.5820 .3379 1.2000 .0468 5.5560 .2188 0.0200 .0008 12
    List price:
    $33.62 /each.
    Your price::
    Qty
    3330952 HNGJ0905ANENLD HNGJ535ANENLD   KCK15 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
      List price:
      $35.30 /each.
      Your price::
      Qty
      3331174 HNGJ0905ANENLD HNGJ535ANENLD   KC520M 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
        List price:
        $33.62 /each.
        Your price::
        Qty
        3331175 HNGJ0905ANENLD HNGJ535ANENLD   KC725M 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
          List price:
          $33.62 /each.
          Your price::
          Qty
          3331178 HNGJ0905ANENLD HNGJ535ANENLD   KCPK30 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
            List price:
            $35.30 /each.
            Your price::
            Qty
            3093561 HNGJ0905ANENLD HNGJ535ANENLD   KC522M 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
              List price:
              $33.62 /each.
              Your price::
              Qty
              6178103 HNGJ0905ANENLD HNGJ535ANENLD   KCSM40 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
                List price:
                $35.30 /each.
                Your price::
                Qty
                3873496 HNGJ0905ANENLD HNGJ535ANENLD   KCPM20 15.8750 .6250 1.7580 .0692 8.5820 .3379 1.2000 .0472 5.5560 .2188 0.0500 .0020 12
                  List price:
                  $34.43 /each.
                  Your price::
                  Qty
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                  Grades

                  • KC410M

                    An extremely hard TiB2-PVD-coated grade that provides very good wear characteristics at higher cutting speeds. KC410M resists edge build up, can help reduce burring, and generates excellent surface finishes. This grade is best suited for aluminium with <10% silicon and other non-ferrous materials.

                    N Non-Ferrous
                  • KC520M

                    A TiAlN-PVD-coated carbide grade developed specifically for general machining of ductile cast iron and can be used with or without coolant.

                    K Cast Iron
                  • KC522M

                    AlTiN-PVD-coated carbide grade engineered to provide better performance in general machining of high-temperature alloys and stainless steel. KC522M resists breakage and offers improved wear resistance and increased strength.

                    P Steel
                    M Stainless Steel
                    K Cast Iron
                    S High-Temp Alloys
                    H Hardened Materials
                  • KC725M

                    A high-performance TiAlN-PVD-coated carbide grade for milling steel, stainless steel and ductile cast iron. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. KC725M is primarily for use in general and heavy machining.

                    P Steel
                    M Stainless Steel
                    S High-Temp Alloys
                  • KCK15

                    Composition: A multilayered coating with thick MTCVD TiCN-Al2O3 layers applied over a carbide substrate specifically engineered for cast irons.
                    Application: Delivers consistent performance in high-speed machining of grey and ductile irons. The substrate design permits the insert to stay in the cut for a long time at high speeds with minimum deformation. The thick CVD coating and post-coat treatment provide superior wear resistance ensuring long and consistent tool life. Can be applied both in straight and lightly interrupted cuts.

                    K Cast Iron
                  • KCK20B

                    Composition: A specially toughened MTCVD-TICN-Al2O3-TiOCN coating over a wear-resistant substrate.

                    Application: The KCK20 grade is specifically engineered to maximize coating adhesion and edge strength making this grade ideal in wet interrupted cutting of gray and ductile irons. It can be used in a wide range of applications from finishing to roughing to maximize productivity wherever strength and reliability are needed.

                    K Cast Iron
                  • KCPK30

                    A multilayered TiN-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ post-coat treatment and a very tough substrate. KCPK30 has a wide application area in general and rough milling of steels and cast irons. It performs best dry but can also be used wet.

                    P Steel
                    M Stainless Steel
                    K Cast Iron
                    S High-Temp Alloys
                  • KCPM20

                    KCPM20 is a multilayered TiN-MT-TiCN-Al2O3-CVD-coated carbide grade with advanced Beyond™ post-coat treatment. The substrate is a well-balanced combination of wear resistance and toughness. KCPM20 is primarily for light and general machining of steels and stainless steels or roughing of cast irons.

                    P Steel
                    M Stainless Steel
                    K Cast Iron
                    H Hardened Materials
                  • KCSM30

                    Submicron substrate coated with high-performance TiAlN-PVD coating is an excellent choice for titanium, but also high-temperature alloys and stainless with higher speeds for light to medium cuts. First choice for application with thin to medium chip thickness, dry and wet.

                    P Steel
                    M Stainless Steel
                    S High-Temp Alloys
                    H Hardened Materials
                  • KCSM40

                    Coated carbide grade with an advanced PVD TiAlN/TiN coating. Premium substrate with newly developed binder composition. KCSM40  is a high-performance grade for titanium, super alloys, and stainless steel. High thermal shock resistance of the substrate makes this grade ideal for wet machining. First choice for roughing and unsuitable cutting conditions.

                    P Steel
                    M Stainless Steel
                    S High-Temp Alloys
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