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Inserts for Fix-Perfect™ 0° • SPHX1205-GP4S
Inserts
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Workpiece Material
Workpiece Material
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K Cast Iron (3)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(3)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(3)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(3)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC520M (1)
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KCK15 (1)
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KY3500 (1)
Insert Geometry
Chip Breaker CBMD
Chip Breaker CBMD
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GP (2)
Cutting Tool Material
Cutting Tool Material
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C N (1)
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H W (2)
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| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | Grade | [L10] Insert Cutting Edge Length | [L10] Insert Cutting Edge Length | [S] Insert Thickness | [S] Insert Thickness | [BS] Corner Facet Length | [BS] Corner Facet Length | Average Chip Thickness [HM] | Average Chip Thickness [HM] | Cutting Edges per Insert | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1505923 | SPHX1205PCERGP4SB | SPHX1205PCERGP4SB | KCK15 | 11.0700 | .4358 | 5.5000 | .2165 | 0.7000 | .0276 | 0.0200 | .0008 | 4 |
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List price:
$33.70
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| 1712949 | SPHX1205PCERGP4SB | SPHX1205PCERGP4SB | KC520M | 11.0700 | .4358 | 5.5000 | .2165 | 0.7000 | .0276 | 0.0200 | .0008 | 4 |
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List price:
$35.23
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| 1505394 | SPHX1205PCTRGP4SBK | SPHX1205PCTRGP4SBK | KY3500 | 11.0800 | .4362 | 5.5000 | .2165 | 0.7000 | .0276 | 0.2400 | .0094 | 4 |
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List price:
$37.96
/each
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| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| – | (Light geometry) | (Strong geometry) | ||||
| – | wear resistance |  <="" td=""> | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | .E..GPB | KC520M | .E..GPB | KCK15 | .S..GPB | KCK15 |
| K3 | .E..GPB | KC520M | .E..GPB | KCK15 | .S..GPB | KCK15 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..GPB | .005 | .019 | .033 | .003 | .013 | .023 | .003 | .010 | .018 | .002 | .009 | .015 | .002 | .008 | .014 | .E..GPB |
| .T..GPB | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .T..GPB |
| .S..GPB | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GPB |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [SFM]
| Material Group | KB1340 | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 4500 | 3000 | 1600 | 880 | 800 | 710 | 1380 | 1255 | 1115 | 760 | 640 | 530 | 965 | 875 | 780 | 2640 | 2400 | 2130 |
| 2 | – | – | – | 690 | 620 | 580 | 1095 | 975 | 910 | 600 | 490 | 430 | 770 | 690 | 630 | 2090 | 1870 | 1740 | |
| 3 | – | – | – | 580 | 520 | 470 | 920 | 815 | 750 | 500 | 420 | 350 | 645 | 575 | 530 | 1760 | 1560 | 1430 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |