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KSSM 45° • Shell Mills • Inch
Shell Mills
Features and benefits
- Consumes less power.
- Rapid insert changes.
Uses and application
Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Side and Face
Workpiece Materials
P
Steel
M
Stainless Steel
K
Cast Iron
N
Non-Ferrous
S
High-Temp Alloys
H
Hardened Materials
Filters and Columns
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Metric
Inch
Workpiece Material
Workpiece Material
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P Steel (1)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(1)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(1)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(1)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(1)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(1)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(1)
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M Stainless Steel (1)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(1)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(1)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(1)
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K Cast Iron (1)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(1)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(1)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(1)
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N Non-Ferrous Materials (1)
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N1Wrought Aluminum(1)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(1)
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N3High-Silicon Aluminum Alloys Si >12.2%(1)
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S High-Temp Alloys (1)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(1)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(1)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(1)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(1)
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H Hardened Materials (1)
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H1Hardened Materials 44-48 HRC(1)
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Applications
Face Milling
;
-
Chamfer Milling (1)
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Face Milling (1)
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1.971 in (1)
Cutting Diameter Min
to
Cutting Diameter Max
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50.051 mm (1)
Cutting Diameter Min
to
Cutting Diameter Max
Number of Flutes
4
;
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3 (1)
-
4 (1)
Cutting Edges Per Insert
Cutting Edges Per Insert
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2.0 (1)
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4.0 (1)
to
Corner Radius
Corner Radius
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0.039 in (1)
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0.063 in (1)
to
Corner Radius
Corner Radius
-
1.0 mm (1)
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1.6 mm (1)
to
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KC410M (1)
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KC520M (1)
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KC715M (1)
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KC725M (1)
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KCK15 (1)
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KCPK30 (1)
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KCPM20 (1)
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KCPM40 (1)
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KTPK20 (1)
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KY3500 (1)
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Metric
Inch
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X Applications:
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X 1.0 in <= Cutting Diameter <= 2.0 in
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X 25.401 mm <= Cutting Diameter <= 50.801 mm
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X Internal Coolant Capability: N
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X Number of Flutes: 4
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X Workpiece Material: P
Metric
Inch
| SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D1MAX] Maximum Cutting Diameter | [D1MAX] Maximum Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [L] Overall Length | [L] Overall Length | [AP1MAX] 1st Maximum Cutting Depth | [AP1MAX] 1st Maximum Cutting Depth | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1817867 | KSSISR197SE44345M3 | KSSISR197SE44345M3 | 50.0380 | 1.970 | 63.8800 | 2.515 | 19.05 | .75 | 44.4500 | 1.750 | 40.0000 | 1.575 | 6.6000 | .2600 |
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List price:
$513.65
/each
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Replacement
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Insert Selection Guide
| Material Group | Light Machining | General Purpose | Heavy Machining | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear resistance |  <="" td=""> | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .E..GP2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
| P3–P4 | .E..GP2 | KCPK30 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
| P5–P6 | .E..GP2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
| M1–M2 | .E..LD2 | KC725M | .E..GP2 | KC725M | .S..GP2 | KC725M |
| M3 | .E..GP2 | KCPM40 | .E..GB2 | KCPM40 | .S..GP2 | KCPM40 |
| K1–K2 | .E..GP2 | KCK15 | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
| K3 | .E..GP2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
| N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
| S1–S2 | .E..LD2 | KC725M | .E..GP2 | KC725M | .S..GP2 | KC725M |
| S3 | .E..GB2 | KC725M | .S..GP2 | KC725M | .S..GB2 | KC725M |
| S4 | .E..GB2 | KC725M | .S..GP2 | KC725M | .S..GB2 | KC725M |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LE | 0,17 | 0,59 | 0,99 | 0,12 | 0,43 | 0,71 | 0,09 | 0,32 | 0,53 | 0,08 | 0,28 | 0,46 | 0,07 | 0,25 | 0,42 | .F..LE |
| .E..LD2 | 0,17 | 0,62 | 1,15 | 0,13 | 0,45 | 0,82 | 0,10 | 0,34 | 0,61 | 0,08 | 0,29 | 0,53 | 0,08 | 0,27 | 0,49 | .E..LD2 |
| .E..LD | 0,24 | 0,67 | 1,17 | 0,17 | 0,48 | 0,84 | 0,13 | 0,36 | 0,62 | 0,11 | 0,31 | 0,54 | 0,10 | 0,29 | 0,50 | .E..LD |
| .E..GP | 0,17 | 0,62 | 1,26 | 0,13 | 0,45 | 0,90 | 0,10 | 0,34 | 0,67 | 0,08 | 0,29 | 0,59 | 0,08 | 0,27 | 0,54 | .E..GP |
| .E..GP2 | 0,24 | 0,74 | 1,27 | 0,17 | 0,53 | 0,91 | 0,13 | 0,40 | 0,68 | 0,11 | 0,35 | 0,59 | 0,10 | 0,32 | 0,54 | .E..GP2 |
| .E..GB2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .E..GB2 |
| .S..GP2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GP2 |
| .S..GB2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GB2 |
| .S..GN | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .F..LE | .007 | .024 | .040 | .005 | .017 | .029 | .004 | .013 | .021 | .003 | .011 | .019 | .003 | .010 | .017 | .F..LE |
| .E..LD2 | .007 | .025 | .045 | .005 | .018 | .032 | .004 | .013 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LD2 |
| .E..LD | .009 | .026 | .046 | .007 | .019 | .033 | .005 | .014 | .024 | .004 | .012 | .021 | .004 | .011 | .020 | .E..LD |
| .E..GP | .007 | .025 | .050 | .005 | .018 | .036 | .004 | .013 | .027 | .003 | .012 | .023 | .003 | .011 | .021 | .E..GP |
| .E..GP2 | .009 | .029 | .050 | .007 | .021 | .036 | .005 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..GP2 |
| .E..GB2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .E..GB2 |
| .S..GP2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GP2 |
| .S..GB2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GB2 |
| .S..GN | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GN |
| Light Machining | General Purpose | Heavy Machining |
Recommended Starting Speeds [m/min]
| Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | KY3500 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 | – | – | – |
| 2 | – | – | – | – | – | – | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | – | – | – | |
| 3 | – | – | – | – | – | – | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | – | – | – | |
| 4 | – | – | – | – | – | – | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | – | – | – | |
| 5 | – | – | – | – | – | – | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | – | – | – | |
| 6 | – | – | – | – | – | – | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 | – | – | – |
| 2 | – | – | – | – | – | – | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | – | – | – | |
| 3 | – | – | – | – | – | – | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | – | – | – | |
| K | 1 | – | – | – | 325 | 295 | 260 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 | 965 | 880 | 780 |
| 2 | – | – | – | 255 | 225 | 215 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | 765 | 685 | 635 | |
| 3 | – | – | – | 215 | 190 | 170 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | 645 | 570 | 525 | |
| N | 1–2 | 1460 | 1300 | 1195 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 1300 | 1195 | 1100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
| Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | KY3500 | |||||||||||||||
| P | 1 | – | – | – | – | – | – | 1030 | 900 | 840 | – | – | – | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 | – | – | – |
| 2 | – | – | – | – | – | – | 860 | 760 | 640 | – | – | – | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | – | – | – | |
| 3 | – | – | – | – | – | – | 790 | 670 | 550 | – | – | – | 1210 | 1090 | 1000 | 1000 | 900 | 820 | – | – | – | |
| 4 | – | – | – | – | – | – | 710 | 590 | 470 | – | – | – | 910 | 840 | 760 | 740 | 690 | 620 | – | – | – | |
| 5 | – | – | – | – | – | – | 590 | 530 | 470 | – | – | – | 1090 | 980 | 900 | 1020 | 910 | 830 | – | – | – | |
| 6 | – | – | – | – | – | – | 520 | 400 | 310 | – | – | – | 760 | 660 | 570 | 620 | 540 | - | – | – | – | |
| M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | – | – | – | 880 | 790 | 680 | 820 | 720 | 620 | – | – | – |
| 2 | – | – | – | – | – | – | 610 | 520 | 430 | – | – | – | 800 | 700 | 620 | 730 | 640 | 550 | – | – | – | |
| 3 | – | – | – | – | – | – | 460 | 400 | 310 | – | – | – | 640 | 570 | 490 | 570 | 520 | 460 | – | – | – | |
| K | 1 | – | – | – | 1060 | 960 | 850 | – | – | – | 1660 | 1510 | 1340 | 1420 | 1280 | 1150 | 1160 | 1050 | 940 | 3170 | 2880 | 2560 |
| 2 | – | – | – | 830 | 740 | 700 | – | – | – | 1310 | 1170 | 1090 | 1130 | 1010 | 920 | 920 | 830 | 760 | 2510 | 2240 | 2090 | |
| 3 | – | – | – | 700 | 620 | 560 | – | – | – | 1100 | 980 | 900 | 950 | 840 | 780 | 770 | 690 | 640 | 2110 | 1870 | 1720 | |
| N | 1–2 | 4790 | 4260 | 3920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | 4260 | 3920 | 3600 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |