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P Steel (6)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(6)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(6)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(6)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(6)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(6)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(6)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(6)
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M Stainless Steel (6)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(6)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(6)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(6)
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K Cast Iron (6)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(6)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(6)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(6)
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N Non-Ferrous Materials (6)
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N1Wrought Aluminum(6)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(6)
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N3High-Silicon Aluminum Alloys Si >12.2%(6)
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S High-Temp Alloys (6)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(6)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(6)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(6)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(6)
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H Hardened Materials (6)
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H1Hardened Materials 44-48 HRC(6)
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Applications
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Chamfer Milling (6)
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Drilling (6)
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Face Milling (6)
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Ramping (6)
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Thread Milling (6)
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Threading (6)
Cutting Diameter
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101.6 (1)
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127.0 (2)
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0.551 (4)
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Cutting Length
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13.995 (4)
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0.4 (6)
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Application
Grade Of Cutting Tool
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KC410M (6)
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KC520M (6)
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KC725M (6)
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KCK15 (6)
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KCK20B (6)
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KCPK30 (6)
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S-SQUARE 90 (6)
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0.551 (4)
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Maximum Cutting Depth
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26.162 (1)
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34.163 (2)
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46.863 (1)
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64.262 (1)
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115.062 (1)
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Maximum Cutting Depth
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1.03 (1)
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1.345 (2)
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4.53 (1)
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Back-End
Back-End Diameter
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1.25 (1)
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1.5 (3)
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Back-End Diameter
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31.75 (1)
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38.1 (3)
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Platform
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KSSM (5)
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I (6)
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Displaying
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Metric
Inch
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Metric
Inch
SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [BM] Cutting Width Minimum | [BM] Cutting Width Minimum | [BMAX] Cutting Width Maximum | [BMAX] Cutting Width Maximum | [CDX] Radial Maximum Depth of Cut | [CDX] Radial Maximum Depth of Cut | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2268052 | KSSS400ASP10N551-630 | KSSS400ASP10N551-630 | 101.6000 | 4.000 | 31.75 | 1.25 | 47.7520 | 1.880 | 13.9950 | .5510 | 16.0020 | .6300 | 26.1620 | 1.030 |
|
2268640 | KSSS600ASP10N551-630 | KSSS600ASP10N551-630 | 152.4000 | 6.000 | 38.1 | 1.5 | 57.1500 | 2.250 | 13.9950 | .5510 | 16.0020 | .6300 | 46.8630 | 1.845 |
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2268652 | KSSS800ASP10N551-630 | KSSS800ASP10N551-630 | 203.2000 | 8.000 | 50.8 | 2.0 | 73.1520 | 2.880 | 13.9950 | .5510 | 16.0020 | .6300 | 64.2620 | 2.530 |
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2268628 | KSSS500ASP10N551-630 | KSSS500ASP10N551-630 | 127.0000 | 5.000 | 38.1 | 1.5 | 57.1500 | 2.250 | 13.9950 | .5510 | 16.0020 | .6300 | 34.1630 | 1.345 |
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2268670 | KSSS1200ASP10N630-709 | KSSS1200ASP10N630-709 | 304.8000 | 12.000 | 50.8 | 2.0 | 73.1520 | 2.880 | 16.0020 | .6300 | 18.0090 | .7090 | 115.0620 | 4.530 |
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2268634 | KSSS500ASP10N630-709 | KSSS500ASP10N630-709 | 127.0000 | 5.000 | 38.1 | 1.5 | 57.1500 | 2.250 | 16.0020 | .6300 | 18.0090 | .7090 | 34.1630 | 1.345 |
|
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Insert Selection Guide
Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear resistance | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPK30 |
P3–P4 | .E..LD2 | KCPM40 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
P5–P6 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
M1–M2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
M3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KC725M |
K1–K2 | .E..LD2 | KC520M | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
K3 | .E..LD2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
S1–S2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
S3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KC725M |
S4 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LE | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .F..LE |
.F..LD | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .F..LD |
.E..LD2 | 0,12 | 0,46 | 0,81 | 0,09 | 0,33 | 0,58 | 0,07 | 0,25 | 0,43 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 | .E..LD2 |
.E..LD | 0,17 | 0,47 | 0,82 | 0,12 | 0,34 | 0,59 | 0,09 | 0,26 | 0,44 | 0,08 | 0,22 | 0,38 | 0,07 | 0,20 | 0,35 | .E..LD |
.E..GB2 | 0,23 | 0,53 | 0,89 | 0,17 | 0,38 | 0,64 | 0,13 | 0,29 | 0,48 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .E..GB2 |
.S..GB | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GB |
.S..GB2 | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GB2 |
.S..GN | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..GN |
LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LE | .005 | .017 | .028 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 | .F..LE |
.F..LD | .005 | .017 | .028 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 | .F..LD |
.E..LD2 | .005 | .018 | .032 | .004 | .013 | .023 | .003 | .010 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LD2 |
.E..LD | .007 | .019 | .032 | .005 | .013 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 | .E..LD |
.E..GB2 | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .E..GB2 |
.S..GB | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB |
.S..GB2 | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB2 |
.S..GN | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GN |
LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Speeds [m/min]
Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||
P | 1 | – | – | – | – | – | – | 260 | 230 | 215 | – | – | – | 550 | 485 | 450 | 455 | 395 | 370 |
2 | – | – | – | – | – | – | 220 | 190 | 160 | – | – | – | 340 | 310 | 275 | 280 | 255 | 230 | |
3 | – | – | – | – | – | – | 200 | 170 | 140 | – | – | – | 310 | 275 | 255 | 255 | 230 | 205 | |
4 | – | – | – | – | – | – | 180 | 150 | 120 | – | – | – | 230 | 215 | 190 | 190 | 175 | 160 | |
5 | – | – | – | – | – | – | 150 | 135 | 120 | – | – | – | 275 | 250 | 230 | 260 | 230 | 210 | |
6 | – | – | – | – | – | – | 130 | 100 | 80 | – | – | – | 190 | 170 | 145 | 160 | 135 | – | |
M | 1 | – | – | – | – | – | – | 170 | 150 | 135 | – | – | – | 225 | 200 | 175 | 205 | 185 | 155 |
2 | – | – | – | – | – | – | 155 | 130 | 110 | – | – | – | 205 | 175 | 160 | 185 | 160 | 140 | |
3 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | 160 | 145 | 125 | 145 | 130 | 115 | |
K | 1 | – | – | – | 270 | 245 | 215 | – | – | – | 420 | 385 | 340 | 360 | 325 | 295 | 295 | 265 | 240 |
2 | – | – | – | 210 | 190 | 175 | – | – | – | 335 | 295 | 275 | 285 | 255 | 235 | 235 | 210 | 190 | |
3 | – | – | – | 175 | 160 | 145 | – | – | – | 280 | 250 | 230 | 240 | 215 | 200 | 195 | 175 | 160 | |
N | 1–2 | 1215 | 1080 | 995 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1080 | 995 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 60 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||
P | 1 | – | – | – | – | – | – | 860 | 750 | 700 | – | – | – | 1810 | 1590 | 1470 | 1485 | 1300 | 1210 |
2 | – | – | – | – | – | – | 720 | 630 | 530 | – | – | – | 1120 | 1010 | 910 | 920 | 830 | 750 | |
3 | – | – | – | – | – | – | 660 | 560 | 460 | – | – | – | 1010 | 910 | 830 | 830 | 750 | 680 | |
4 | – | – | – | – | – | – | 590 | 490 | 390 | – | – | – | 760 | 700 | 630 | 620 | 575 | 520 | |
5 | – | – | – | – | – | – | 490 | 440 | 390 | – | – | – | 910 | 820 | 750 | 850 | 760 | 690 | |
6 | – | – | – | – | – | – | 430 | 330 | 260 | – | – | – | 630 | 550 | 475 | 520 | 450 | – | |
M | 1 | – | – | – | – | – | – | 560 | 490 | 450 | – | – | – | 730 | 655 | 570 | 680 | 600 | 515 |
2 | – | – | – | – | – | – | 510 | 430 | 360 | – | – | – | 670 | 580 | 520 | 610 | 530 | 460 | |
3 | – | – | – | – | – | – | 380 | 330 | 260 | – | – | – | 530 | 475 | 410 | 475 | 430 | 380 | |
K | 1 | – | – | – | 880 | 800 | 710 | – | – | – | 1380 | 1255 | 1115 | 1180 | 1070 | 960 | 965 | 875 | 780 |
2 | – | – | – | 690 | 620 | 580 | – | – | – | 1095 | 975 | 910 | 940 | 840 | 770 | 770 | 690 | 630 | |
3 | – | – | – | 580 | 520 | 470 | – | – | – | 920 | 815 | 750 | 790 | 700 | 650 | 645 | 575 | 530 | |
N | 1–2 | 3990 | 3550 | 3270 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 3550 | 3270 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |