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Workpiece Material
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P Steel (9)
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P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(9)
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P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(9)
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P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(9)
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P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(9)
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P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(9)
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P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(9)
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P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(9)
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M Stainless Steel (9)
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M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(9)
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M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(9)
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M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(9)
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K Cast Iron (9)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(9)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(9)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(9)
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N Non-Ferrous Materials (9)
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N1Wrought Aluminum(9)
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N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(9)
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N3High-Silicon Aluminum Alloys Si >12.2%(9)
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S High-Temp Alloys (9)
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S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(9)
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S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(9)
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S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(9)
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S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(9)
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H Hardened Materials (9)
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H1Hardened Materials 44-48 HRC(9)
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Applications
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Chamfer Milling (9)
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Drilling (9)
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Face Milling (9)
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Shoulder Bottom Shoulder (9)
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Slot Milling (9)
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Slot Side (9)
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Slot Square End (9)
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Slot T (9)
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Thread Milling (9)
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Threading (9)
Cutting Diameter
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127.0 (2)
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152.4 (2)
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203.2 (2)
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254.0 (1)
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304.8 (2)
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Cutting Diameter
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5.0 (2)
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8.0 (2)
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Cutting Length
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0.709 (4)
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0.813 (5)
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Cutting Length
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18.009 (4)
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20.65 (5)
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Tool Cutting Edge Angle
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90.0 (9)
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Cutting Edges Per Insert
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2.0 (9)
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4.0 (9)
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Corner Radius
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0.4 (9)
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0.79 (9)
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0.794 (9)
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0.8 (9)
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1.19 (9)
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1.191 (9)
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1.2 (9)
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1.588 (9)
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1.59 (9)
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1.6 (9)
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1.98 (9)
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1.984 (9)
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2.38 (9)
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2.4 (9)
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3.18 (9)
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3.2 (9)
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4.76 (9)
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6.32 (9)
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Corner Radius
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0.016 (9)
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0.031 (9)
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0.0313 (9)
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0.0469 (9)
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0.047 (9)
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0.062 (9)
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0.0625 (9)
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0.078 (9)
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0.0781 (9)
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0.094 (9)
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0.125 (9)
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0.188 (9)
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0.25 (9)
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0.313 (9)
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Application
Grade Of Cutting Tool
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KC410M (9)
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KC520M (9)
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KC522M (9)
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KC715M (9)
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KC725M (9)
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KC735M (9)
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KC792M (9)
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KC915M (9)
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KC920M (9)
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KC925M (9)
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KC935M (9)
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KCK15 (9)
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KCK20B (9)
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KCPK30 (9)
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KCPM20 (9)
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KCPM40 (9)
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KCSM30 (9)
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KCSM40 (9)
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KTPK20 (9)
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KUC20M (9)
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KUC30M (9)
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KY1335 (9)
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KY3500 (9)
Front-End
Insert Shape
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S-SQUARE 90 (9)
Cutting Width
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18.009 (4)
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20.65 (5)
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Cutting Width
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0.709 (4)
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0.813 (5)
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Maximum Cutting Depth
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25.324 (2)
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26.213 (2)
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51.613 (2)
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58.725 (1)
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84.125 (2)
to
Maximum Cutting Depth
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0.997 (2)
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1.032 (2)
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2.032 (2)
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2.312 (1)
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3.312 (2)
to
Back-End
Back-End Diameter
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1.25 (2)
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1.5 (4)
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2.5 (3)
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Back-End Diameter
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31.75 (2)
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38.1 (4)
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63.5 (3)
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other
Platform
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KSSM (2)
Tool Unit
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I (9)
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Metric
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SAP Material Number | ISO Catalog Number | ANSI Catalog Number | [D1] Effective Cutting Diameter | [D1] Effective Cutting Diameter | [D] Adapter / Shank / Bore Diameter | [D] Adapter / Shank / Bore Diameter | [D6] Hub Diameter | [D6] Hub Diameter | [BM] Cutting Width Minimum | [BM] Cutting Width Minimum | [BMAX] Cutting Width Maximum | [BMAX] Cutting Width Maximum | [CDX] Radial Maximum Depth of Cut | [CDX] Radial Maximum Depth of Cut | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
2268679 | KSSS500BSD43N709-813 | KSSS500BSD43N709-813 | 127.0000 | 5.000 | 31.75 | 1.25 | 73.1520 | 2.880 | 18.0090 | .7090 | 20.6500 | .8130 | 25.3240 | .9970 |
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2268727 | KSSS1200BSD43N709-813 | KSSS1200BSD43N709-813 | 304.8000 | 12.000 | 63.5 | 2.5 | 133.3500 | 5.250 | 18.0090 | .7090 | 20.6500 | .8130 | 84.1250 | 3.312 |
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2268691 | KSSS600BSD43N709-813 | KSSS600BSD43N709-813 | 152.4000 | 6.000 | 38.1 | 1.5 | 96.7740 | 3.810 | 18.0090 | .7090 | 20.6500 | .8130 | 26.2130 | 1.032 |
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2268703 | KSSS800BSD43N709-813 | KSSS800BSD43N709-813 | 203.2000 | 8.000 | 38.1 | 1.5 | 96.7740 | 3.810 | 18.0090 | .7090 | 20.6500 | .8130 | 51.6130 | 2.032 |
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2268685 | KSSS500BSD43N813-917 | KSSS500BSD43N813-917 | 127.0000 | 5.000 | 31.75 | 1.25 | 73.1520 | 2.880 | 20.6500 | .8130 | 23.2920 | .9170 | 25.3240 | .9970 |
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2268697 | KSSS600BSD43N813-917 | KSSS600BSD43N813-917 | 152.4000 | 6.000 | 38.1 | 1.5 | 96.7740 | 3.810 | 20.6500 | .8130 | 23.2920 | .9170 | 26.2130 | 1.032 |
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2268709 | KSSS800BSD43N813-917 | KSSS800BSD43N813-917 | 203.2000 | 8.000 | 38.1 | 1.5 | 96.7740 | 3.810 | 20.6500 | .8130 | 23.2920 | .9170 | 51.6130 | 2.032 |
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2268721 | KSSS1000BSD43N813-917 | KSSS1000BSD43N813-917 | 254.0000 | 10.000 | 63.5 | 2.5 | 133.3500 | 5.250 | 20.6500 | .8130 | 23.2920 | .9170 | 58.7250 | 2.312 |
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2268733 | KSSS1200BSD43N813-917 | KSSS1200BSD43N813-917 | 304.8000 | 12.000 | 63.5 | 2.5 | 133.3500 | 5.250 | 20.6500 | .8130 | 23.2920 | .9170 | 84.1250 | 3.312 |
|
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Qty
Material Group | LightMachining | GeneralPurpose | HeavyMachining | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear resistance | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
P3–P4 | .E..LD2 | KCPM40 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
P5–P6 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
M1–M2 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
M3 | .E..LD2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
K1–K2 | .E..LD2 | KC520M | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
K3 | .E..LD2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
S1–S2 | .E..LD2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
S3 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
S4 | .E..LD2 | KCSM40 | .E..GB2 | KCSM40 | .S..GB2 | KCSM40 |
H1 | – | – | – | – | – | – |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LE | .005 | .017 | .030 | .003 | .012 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .007 | .013 | .F..LE |
.E..LD | .007 | .019 | .032 | .005 | .013 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 | .E..LD |
.E..LD2 | .005 | .018 | .032 | .004 | .013 | .023 | .003 | .010 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LD2 |
.E..GB | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .E..GB |
.E..GB2 | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .E..GB2 |
.S..GB | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB |
.S..GB2 | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GB2 |
.S..GN | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..GN |
LightMachining | GeneralPurpose | HeavyMachining |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPK30 | KCPM20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 1080 | 940 | 880 | 860 | 750 | 700 | – | – | – | 1485 | 1300 | 1210 | 1810 | 1590 | 1470 |
2 | – | – | – | – | – | – | 900 | 790 | 660 | 720 | 630 | 530 | – | – | – | 920 | 830 | 750 | 1120 | 1010 | 910 | |
3 | – | – | – | – | – | – | 830 | 700 | 580 | 660 | 560 | 460 | – | – | – | 830 | 750 | 680 | 1010 | 910 | 830 | |
4 | – | – | – | – | – | – | 740 | 610 | 490 | 590 | 490 | 390 | – | – | – | 620 | 575 | 520 | 760 | 700 | 630 | |
5 | – | – | – | – | – | – | 610 | 550 | 490 | 490 | 440 | 390 | – | – | – | 850 | 760 | 690 | 910 | 820 | 750 | |
6 | – | – | – | – | – | – | 540 | 410 | 330 | 430 | 330 | 260 | – | – | – | 520 | 450 | – | 630 | 550 | 475 | |
M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | 560 | 490 | 450 | – | – | – | 680 | 600 | 515 | 730 | 655 | 570 |
2 | – | – | – | – | – | – | 610 | 520 | 430 | 510 | 430 | 360 | – | – | – | 610 | 530 | 460 | 670 | 580 | 520 | |
3 | – | – | – | – | – | – | 460 | 400 | 310 | 380 | 330 | 260 | – | – | – | 475 | 430 | 380 | 530 | 475 | 410 | |
K | 1 | – | – | – | 880 | 800 | 710 | 750 | 680 | 600 | – | – | – | 1380 | 1255 | 1115 | 965 | 875 | 780 | 1180 | 1070 | 960 |
2 | – | – | – | 690 | 620 | 580 | 590 | 530 | 490 | – | – | – | 1095 | 975 | 910 | 770 | 690 | 630 | 940 | 840 | 770 | |
3 | – | – | – | 580 | 520 | 470 | 490 | 440 | 400 | – | – | – | 920 | 815 | 750 | 645 | 575 | 530 | 790 | 700 | 650 | |
N | 1–2 | 3990 | 3550 | 3270 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 3550 | 3270 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 130 | 120 | 90 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 170 | 130 | 90 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 230 | 170 | 120 | 200 | 150 | 100 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |