KCFM™ 45
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KCFM 45 provides high precision pocket seats with a run-out of two microns, exceeding highest surface requirements.
The super-positive geometries of semi-finishing and wiper inserts provide low cutting forces to manage vibrations, especially on thin-walled cast iron components, covering dry and wet machining conditions.
Ceramic and PcBN grades available. Allowing for higher speeds and thus higher productivity. Leading to lower cost per part.
- Fixed pockets for semi-finishing inserts
- Adjustable pockets for cartridges with wiper inserts, and for cartridges with semi-finishing inserts
- Pocket seat numbering system, reducing setup time
Cutter body features fixed and adjustable insert pockets, providing two options:
- Load all pockets with semi finishing inserts when surface requirements are lower. For the adjustable pockets, cartridges for semi finishing inserts are available.
- For highest surface requirements, load adjustable pockets with wiper inserts by using the wiper insert cartridge.
Carbide inserts
Ideal for machines with lower spindle capabilities
Ceramic inserts
For highest productivity, ideal for semi-finishing
PcBN inserts
For highest productivity, ideal for fine-finishing
Configuration of Semi-Finishing & Wiper Inserts
Semi-Finishing Insert
HDHN43
Wiper Insert
SDHN43
Dry (D) / Wet (W)
Machining
PcBN (KBK50)
PcBN (KBK50)
D
Ceramic (KY3500)
PcBN (KBK50)
D
Carbide (KC514M)
Carbide (KC514M)
D/W
Filters
Filters
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Metric
Inch
Workpiece Material
Workpiece Material
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K Cast Iron (24)
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K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (24)
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K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (24)
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K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (24)
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Applications
Applications
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Chamfer Milling (11)
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Face Milling (17)
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Profile Milling (6)
Cutting Diameter
Cutting Diameter
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3.0 in (1)
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3.15 in (2)
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3.938 in (1)
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4.0 in (1)
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4.921 in (2)
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6.0 in (1)
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7.875 in (2)
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8.0 in (1)
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9.843 in (2)
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10.0 in (1)
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Cutting Diameter
Cutting Diameter
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76.2 mm (1)
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80.0 mm (2)
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100.0 mm (1)
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101.601 mm (1)
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125.0 mm (2)
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127.0 mm (1)
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152.4 mm (1)
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160.0 mm (2)
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200.0 mm (2)
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203.201 mm (1)
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250.0 mm (2)
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254.0 mm (1)
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Maximum Cutting Diameter
Maximum Cutting Diameter
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85.726 mm (1)
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89.525 mm (2)
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109.525 mm (1)
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111.125 mm (1)
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134.525 mm (2)
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136.525 mm (1)
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161.925 mm (1)
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169.525 mm (1)
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169.55 mm (1)
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209.525 mm (2)
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212.726 mm (1)
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259.55 mm (2)
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263.526 mm (1)
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Maximum Cutting Diameter
Maximum Cutting Diameter
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3.375 in (1)
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4.312 in (1)
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4.375 in (1)
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5.296 in (2)
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5.375 in (1)
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6.375 in (1)
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6.674 in (1)
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6.675 in (1)
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8.249 in (2)
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8.375 in (1)
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10.219 in (2)
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10.375 in (1)
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Cutting Length
Cutting Length
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1.1 mm (17)
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Cutting Length
Cutting Length
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0.044 in (17)
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Reach
Reach
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1.968 in (1)
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1.969 in (4)
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2.479 in (4)
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2.48 in (8)
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Reach
Reach
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49.975 mm (1)
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50.0 mm (4)
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62.975 mm (4)
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63.0 mm (8)
to
Tool Cutting Edge Angle
Tool Cutting Edge Angle
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45.0 (17)
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Connection Style
Connection Style
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A-Socket Head Cap Screw (9)
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C-Bolt Circle (8)
Number of Flutes
Number of Flutes
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10 (3)
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12 (3)
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16 (3)
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24 (3)
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8 (5)
Cutting Edges Per Insert
Cutting Edges Per Insert
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4.0 (20)
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6.0 (21)
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Internal Coolant Capability
Internal Coolant Capability
Over All Length [L]
Over All Length [L]
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1.968 in (1)
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1.969 in (4)
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2.479 in (4)
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2.48 in (8)
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Over All Length [L]
Over All Length [L]
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49.975 mm (1)
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50.0 mm (4)
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62.975 mm (4)
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63.0 mm (8)
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Corner Radius
Corner Radius
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0.0 in (20)
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0.031 in (21)
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Corner Radius
Corner Radius
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0.0 mm (20)
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0.8 mm (21)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
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KBK50 (19)
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KC514M (19)
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KCK20B (19)
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KY3500 (18)
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X00637 (17)
Hand Of Tool
Hand Of Tool
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R (17)
Wiper Insert
Wiper Insert
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N (4)
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Y (3)
Front-End
Insert Shape
Insert Shape
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H-HEXAGON 120 (21)
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S-SQUARE 90 (20)
Center Cutting
Center Cutting
Insert Geometry
Shape
Shape
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H-HEXAGON 120 (4)
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S-SQUARE 90 (3)
Insert IC Size
Insert IC Size
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12.701 mm (7)
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Insert IC Size
Insert IC Size
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0.5 in (7)
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Cutting Edge Length
Cutting Edge Length
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5.2 mm (4)
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12.576 mm (1)
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12.701 mm (2)
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Cutting Edge Length
Cutting Edge Length
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0.206 in (4)
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0.495 in (1)
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0.5 in (2)
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Cutting Tool Material
Cutting Tool Material
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B H (2)
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C N (1)
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H W (4)
Tolerance Class
Tolerance Class
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H (7)
Back-End
Connection Type
Connection Type
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SHELL MILL (17)
Back-End Diameter
Back-End Diameter
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25.401 mm (1)
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27.0 mm (2)
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31.8 mm (1)
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32.0 mm (1)
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38.1 mm (1)
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40.0 mm (4)
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50.801 mm (1)
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60.0 mm (4)
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63.5 mm (2)
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Back-End Diameter
Back-End Diameter
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1.0 in (1)
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1.063 in (2)
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1.252 in (1)
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1.26 in (1)
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1.5 in (1)
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1.575 in (4)
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2.0 in (1)
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2.362 in (4)
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2.5 in (2)
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