Wheel Reprofiling & Wheelset Truing Inserts

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Workpiece Material
Workpiece Material
  • P Steel (25)
    • P0
      Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (24)
    • P1
      Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS (24)
    • P2
      Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS (24)
    • P3
      Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS (25)
    • P4
      Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS (25)
    • P5
      Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS (24)
    • P6
      High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (24)
  • M Stainless Steel (1)
    • M1
      Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS (1)
    • M2
      High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS (1)
    • M3
      Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS (1)
  • K Cast Iron (22)
    • K1
      Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS (22)
    • K2
      Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS (22)
    • K3
      High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS (22)
Cutting Condition
Cutting Condition
  • Lightly Interrupted Cut (1)
  • Smooth Cut (2)
  • Varying Depth of Cut (2)
Cutting Edges Per Insert
Cutting Edges Per Insert
  • 1.0 (4)
  • 2.0 (1)
  • 4.0 (23)
  • 8.0 (2)
Cutting Edges Per Insert Min to Cutting Edges Per Insert Max
Corner configuration
Corner Radius
Corner Radius
  • 0.156 in (1)
  • 0.157 in (16)
  • 0.188 in (4)
  • 0.197 in (3)
  • 0.237 in (2)
  • 0.311 in (2)
  • 0.492 in (1)
  • 0.63 in (1)
Corner Radius Min to Corner Radius Max
Corner Radius
Corner Radius
  • 3.975 mm (1)
  • 4.0 mm (16)
  • 4.775 mm (4)
  • 5.0 mm (3)
  • 6.0 mm (2)
  • 7.9 mm (2)
  • 12.5 mm (1)
  • 16.0 mm (1)
Corner Radius Min to Corner Radius Max
Application
Minimum Depth of Cut
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
  • K40 (2)
  • KC5115RR (1)
  • KC5125RR (1)
  • KC850 (1)
  • KC9110 (2)
  • KC9115RR (1)
  • KC9125 (1)
  • KC9125RR (1)
  • KCP10 (3)
  • KCP10B (5)
  • KCP25 (5)
  • KCP25B (7)
Front-End
Insert Shape
Insert Shape
  • C-DIAMOND/RHOMBIC 80 (1)
  • L-RECTANGLE 90 (7)
  • L-RECTANGLE ON EDGE 90 (16)
  • R-ROUND (4)
  • S-SQUARE 90 (2)
Insert Geometry
Shape
Shape
  • C-DIAMOND/RHOMBIC 80 (1)
  • L-RECTANGLE 90 (7)
  • L-RECTANGLE ON EDGE 90 (16)
  • R-ROUND (4)
  • S-SQUARE 90 (2)
Insert IC Size
Insert IC Size
  • 15.826 mm (2)
  • 19.05 mm (3)
  • 25.0 mm (1)
  • 32.0 mm (1)
Insert IC Size Min to Insert IC Size Max
Insert IC Size
Insert IC Size
  • 0.623 in (2)
  • 0.75 in (3)
  • 0.984 in (1)
  • 1.26 in (1)
Insert IC Size Min to Insert IC Size Max
Cutting Edge Length
Cutting Edge Length
  • 13.65 mm (1)
  • 13.726 mm (2)
  • 19.0 mm (9)
  • 19.05 mm (3)
  • 19.35 mm (1)
  • 22.901 mm (2)
  • 30.0 mm (4)
  • 31.75 mm (4)
Cutting Edge Length Min to Cutting Edge Length Max
Cutting Edge Length
Cutting Edge Length
  • 0.537 in (1)
  • 0.54 in (2)
  • 0.748 in (9)
  • 0.75 in (3)
  • 0.762 in (1)
  • 0.902 in (2)
  • 1.181 in (4)
  • 1.25 in (4)
Cutting Edge Length Min to Cutting Edge Length Max
Chip Breaker CBMD
Chip Breaker CBMD
  • 52 (2)
  • 75 (1)
  • 76 (2)
  • 80 (1)
  • RRF (4)
  • RRH (5)
  • RRP (7)
  • RRSM (3)
  • S-WT5 (2)
Tolerance Class
Tolerance Class
  • M (4)
  • U (19)
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