Product Similar To :
MEGA 60/90 Series • Carbide Insert • LNPU-HD • Medium to Heavy Machining
Face milling insert with four cutting edges for heavy duty machining of multiple materials.
Material Number4135419
ISO Catalog IDLNPU221012PNSRHDANSI Catalog IDLNPU763PNSRHD
- K Cast Iron
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| Material Number | 4135419 |
| ISO Catalog ID | LNPU221012PNSRHD |
| ANSI Catalog ID | LNPU763PNSRHD |
| Grade | KCK15 |
| [LI] Insert Length | 26.5 mm |
| [LI] Insert Length | 1.0433 in |
| [W] Insert Width | 25.01 mm |
| [W] Insert Width | 0.985 in |
| [L10] Insert Cutting Edge Length | 13.25 mm |
| [L10] Insert Cutting Edge Length | 0.5217 in |
| [S] Insert Thickness | 10 mm |
| [S] Insert Thickness | 0.394 in |
| [Rε] Corner Radius | 1.2 mm |
| [Rε] Corner Radius | 0.047 in |
| [BS] Corner Facet Length | 2.311 mm |
| [BS] Corner Facet Length | 0.091 in |
| Average Chip Thickness [HM] | 0.229 mm |
| Average Chip Thickness [HM] | 0.009 in |
| Cutting Edges per Insert | 4 |
Workpiece Materials
- Cast Iron
Grades
KCK15
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
Features and benefits
- Pressed-to-size, for lowest cost per cutting edge.
- Soft cutting action, leading up to 30% lower cutting forces.
- Embedded wiper facet for increased surface quality.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [IPT]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..HD | .009 | .023 | .037 | .007 | .017 | .026 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HD |
| .S..HD2 | .009 | .023 | .041 | .007 | .017 | .029 | .005 | .013 | .022 | .004 | .011 | .019 | .004 | .010 | .018 | .S..HD2 |
| Light | General | Heavy |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..HD | .009 | .023 | .037 | .007 | .017 | .026 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HD |
| .S..HD2 | .009 | .023 | .041 | .007 | .017 | .029 | .005 | .013 | .022 | .004 | .011 | .019 | .004 | .010 | .018 | .S..HD2 |
Speeds
Recommended Starting Speeds [SFM]
| Material Group | KC520M | KC725M | KCK15 | KCPK30 | KCPM40 | |||||||||||
| P | 1 | – | – | – | 860 | 750 | 700 | – | – | – | 1485 | 1300 | 1210 | 980 | 850 | 820 |
| 2 | – | – | – | 720 | 630 | 530 | – | – | – | 920 | 830 | 750 | 820 | 720 | 590 | |
| 3 | – | – | – | 660 | 560 | 460 | – | – | – | 830 | 750 | 680 | 750 | 660 | 520 | |
| 4 | – | – | – | 590 | 490 | 390 | – | – | – | 620 | 575 | 520 | 690 | 560 | 460 | |
| 5 | – | – | – | 490 | 440 | 390 | – | – | – | 850 | 760 | 690 | 560 | 520 | 460 | |
| 6 | – | – | – | 430 | 330 | 260 | – | – | – | 520 | 450 | – | 490 | 390 | 300 | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 560 | 520 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 590 | 490 | 430 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 430 | 390 | 300 | |
| K | 1 | 880 | 800 | 710 | – | – | – | 1380 | 1255 | 1115 | 965 | 875 | 780 | – | – | – |
| 2 | 690 | 620 | 580 | – | – | – | 1095 | 975 | 910 | 770 | 690 | 630 | – | – | – | |
| 3 | 580 | 520 | 470 | – | – | – | 920 | 815 | 750 | 645 | 575 | 530 | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 130 | 100 | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 160 | 130 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| Material Group | KC520M | KC725M | KCK15 | KCPK30 | KCPM40 | |||||||||||
| P | 1 | – | – | – | 860 | 750 | 700 | – | – | – | 1485 | 1300 | 1210 | 980 | 850 | 820 |
| 2 | – | – | – | 720 | 630 | 530 | – | – | – | 920 | 830 | 750 | 820 | 720 | 590 | |
| 3 | – | – | – | 660 | 560 | 460 | – | – | – | 830 | 750 | 680 | 750 | 660 | 520 | |
| 4 | – | – | – | 590 | 490 | 390 | – | – | – | 620 | 575 | 520 | 690 | 560 | 460 | |
| 5 | – | – | – | 490 | 440 | 390 | – | – | – | 850 | 760 | 690 | 560 | 520 | 460 | |
| 6 | – | – | – | 430 | 330 | 260 | – | – | – | 520 | 450 | – | 490 | 390 | 300 | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 560 | 520 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 590 | 490 | 430 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 430 | 390 | 300 | |
| K | 1 | 880 | 800 | 710 | – | – | – | 1380 | 1255 | 1115 | 965 | 875 | 780 | – | – | – |
| 2 | 690 | 620 | 580 | – | – | – | 1095 | 975 | 910 | 770 | 690 | 630 | – | – | – | |
| 3 | 580 | 520 | 470 | – | – | – | 920 | 815 | 750 | 645 | 575 | 530 | – | – | – | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 130 | 100 | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 160 | 130 | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
Insert Selection
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | (Strong geometry) | ||||
| – | wear | toughness | ||||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .S..HD | KC725M | .S..HD | KCPM40 | .S..HD2 | KCPM40 |
| P3–P4 | .S..HD | KCPK30 | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
| P5–P6 | .S..HD | KC725M | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
| M1–M2 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| M3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
| K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..HD | KC725M | .S..HD | KC725M | .S..HD2 | KCSM40 |
| S3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| S4 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCSM40 |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | toughness | |||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .S..HD | KC725M | .S..HD | KCPM40 | .S..HD2 | KCPM40 |
| P3–P4 | .S..HD | KCPK30 | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
| P5–P6 | .S..HD | KC725M | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
| M1–M2 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| M3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
| K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..HD | KC725M | .S..HD | KC725M | .S..HD2 | KCSM40 |
| S3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
| S4 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCSM40 |
| H1 | – | – | – | – | – | – |
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